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Future Energy Sources 3.1.4 Hydrogen from Coal

Posted July 15, 2007 7:48 AM by masu

While we have become highly dependent on oil to supply us with energy, the most abundant fossil fuel is coal and while nobody knows exactly how much coal there is, it could supply all our energy needs for at least half a century and probably considerably longer. However, coal is by no means a clean fuel and produces more CO2, SO2 and NOX than other fossil fuels for a given energy output.

Coal mining operation can also produce large quantities of sulfuric acid and methane which then leak into the environment causing considerable damage and increasing the green house effect. Fires in abandoned coal mines are also a real problem. The carbon monoxides that leak from these underground fires is colourless, odorless and tasteless making it a silent invisible killer and subsidence can cause catastrophic damage to structures on the surface. Extinguishing these fires is extremely hazardous and trying to extinguish the fire with water usually results in massive explosion that only causes more damage and makes the problem worse. As a result many coal mine fires are sealed and left to burn unchecked.

The abundance of coal makes it hard to overlook and provided the byproducts can be prevented from being released into the atmosphere it would be an ideal source of hydrogen for the hydrogen economy.

In England in the 1790s Coal gas was the first commercially produced gas that was made from coal via a process called destructive distillation which produced a mixture of the following gases:

  • Hydrogen 50%
  • Methane 35%
  • Carbon Monoxide 10%
  • Ethylene 5%

The byproducts of the process were coke, coal tar, sulphur and ammonia which can all be utilized.

However, coal gas can be dangerous and with the exception of South Africa coal gas has been replaced with natural gas. There are several reasons for replacing coal gas but the two most relevant are to do with safety. The carbon monoxide makes it toxic and the only component that burns with a visible flame is the ethylene.

Syngas, the modern equivalent of coal gas, contains varying ratios of hydrogen and carbon monoxide and can now be produced from coal as well as oil and natural gas. The carbon dioxide component can then be utilized in other chemical reactions or combined with water at to produce carbon dioxide and more hydrogen.

Regardless of the process you are still left with sulphur, carbon and nitrogen compounds that need to be prevented from escaping into the atmosphere, otherwise we end up creating even more pollution and green house gases than burning the coal directly.

You can read more on coal gasification and the extraction of hydrogen from coal by following these links:

Extracting hydrogen from coal in the quantities required for a viable hydrogen economy is yet to be proven to be commercially and environmentally viable and there are questions that need to be answered:

  1. Are we just delaying the inevitable? Considering the large scale production of hydrogen from coal will deplete the reserves of coal faster, is it worth developing technology that has a limited supply of raw materials?
  2. The viability of hydrogen production from coal is dependent on there being a viable method of handling the waste products of CO2 SO2 and NOX. Considering this, is it reasonable to expect the process to ever be environmentally friendly and is it possible to indefinitely contain all the unwanted byproducts of the process.
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#1

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/15/2007 11:18 PM

You forgot to mention another very, very, very toxic gas produced from coal gas (syn-gas), and that is hydrogen sulfide. The idea of producing syn-gas from petroleum or from coal, still produces CO2 that is not derived from the biomass cycle and thus does contribute to the greenhouse gas, while the CO<sub>2</sub> from biomass syn-gas is derived from the plant cycle and thus is greenhouse gas neutral. Also, the chemistry of biomass syn-gas contains very little sulfur but does contain N2 and NH4. The NH4 can be converted into a very nitrogen rich fertilizer.

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#2

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/16/2007 4:56 AM

I think the use of resources to produce energy is so wasteful
as to be criminal. (although understandable.)

Natural energy is a renewable source, oil, coal, minerals etc are not.

To waste these essential resources for the production of energy
is, in a child like way, and the human race will come to regret it.
(in my opinion.)

Wars are a prime example. The criminal waste of resources to
prevail over others beggers belief. (yes, we have to oppose tyrany)
Think of the millions of tons, wasted and / or lost in the last 2 wars.

It's about time the human race grew up over this and developed
the renewable resources while we still have time.
(many are working on this, including me, with a few ideas.)

Please urge engineers and politicians to give this a priority it deserves.
(and forget non-renewables while we still can.)

jt.

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#3

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/16/2007 12:12 PM

The Fischer-Tropsch process is a related technology that may be of general interest.

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#4
In reply to #3

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/16/2007 12:44 PM

The Fischer-Tropsch process is an old process deve4loped in Germany in 1928 and used by Germany during WWII to produce a portion of the fuel they used to fight in WWII. The syn-gas process is very closely related but is more useful for the reduction of biomass to syn-gas. This process uses steam at 800 to 850 C to pass through the biomass, most typically, in a fluidized bed of sand. The steam reacts with the hydrocarbons to supply the hydrogen and oxygen to produce an end product of hydrogen, nitogen, methane, ammonia, carbon dioxide, and depending on the amount of oxygen supplied, carbon monoxide. Since biomass usually contains very little sulfur, very little sulfur dioxide and hydrogen sulfide not likely to be produced. This process will leave almost no carbon residue bbut will leave ash, mostly composed of inorganic compounds such as sodium hydroxide and potassium hydroxide and, perhaps, some phosphates and nitrates.

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#5
In reply to #4

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/16/2007 1:36 PM

Thanks chtank. The whole thing is one of those strange stories of technological development. As you say it began with pre (?) Nazi Germany* and was refined (so to speak) in apartheid South Africa (oil embargo giving cause ) by SASOL. It's amazing how much stuff gets developed due to war and conflict. Global Warming may lead to some interesting things in relation to fuel technology ( If it becomes seriously seen as a threat).

* My point being, at a time when Germany was heavily sanctioned after WW1 and resentment was growing. Bit too political, so nuff said maybe.

Kris

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#6
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Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/16/2007 2:03 PM

It looks like this article (series) and my work are very closely related. I am attempting to put together my best effort to design, or rather, to point out designs which can lead to the independence of of tghe individual from the use(s) of oil and coal as a primary energy source. The outline of my incomplete work is posted on my personal website and has been posted, too, in the 'general' section of this CR4 forum. I have made some additional progress since I did post this, but am trying to find some commercial input to develop skidded turnkey modules to be available to the individual home builder and/or home owner. Here is the link to this effort, you are welcome to contribute if you like. In teh future, I will develop a process flow sheet and, if I am lucky, will proceed on and develop a mechanical flow sheet(s) as well. I will approach this part exactly the same as I did appoach each project I was involved with when I was working. I am a retiree from the Petrochemical and Power division (SIP) of Parsons Engineering Corporation. My title was Principle Mechanical Designer. I do believe that title qualifies me to design "My Earthbound Space Station".

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#7
In reply to #6

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/16/2007 2:28 PM

I'll cruise by it and have a look later this week when I have some more time. It looks like a great read at a first glance.

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#8
In reply to #5

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/16/2007 2:41 PM

In reply to both #3,4 and 5, the process for producing a liquid fuel for motorized vehicles was actually developed in the lab duriing the early 1900s in Germany, wherein the British blockage of WW I deprived the Germans of nitrates, rubber, oil, etc. Romania was an ally of Germany early in WW I, but then changed sides. Germany was forced to attack Romania, and specifically the oil fields, to recover their oil supplies. But when the Germans got there, the Allies had destroyed the oil well's producing capacity and the refineries. Thus, Germany was forced to fall back on industrializing a crude liquid hydrocarbon fuel from coal. This was more or less prior to and during the time of the development of industrialization of synthetic ammonia from the nitrogen in the air, and then followed by industrialization of the oxidation of ammonia to nitrates. My point is that, with today's hydrocracking, alkylation and cat-cracking ability in the petroleum industry, this "crude" liquid fuel process might well be adaptable to modern high octane fuels, diesel, home and industrial heating fuel and jet fuels. Certainly something to think about! And then there is the shale-oil delimma.

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#9
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Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/17/2007 6:27 AM

There's a lot of interesting things within your post Cardio07. This all requires a lot of thought , but for now one question comes to mind : Coal and shale etc are finite. We could produce fuels and other expendables from these. Should we conserve them, on the basis that materials for use in future technology may require them as a raw material ? This is all beyond my level of understanding, but hopefully you see my point - come year 2070 ( or whatever ) are engineers going to be weeping because we no longer have the raw fossil fuel to produce physical components ? To put it extremely -" OMG we burned all the commodity that could have formed the shell on our new starship enterprise". OK, that's extreme and perhaps chemical/physical nonsense, but is there such a conundrum ? It's also killing me not being able to recall the name of the shale deposits in Alaska (arabathsca or something like that ? ).I saw an amazing road building/tunnel project to facilitate extraction of the vast deposits in Alaska. Any links you know would be appreciated.

Kris

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#10
In reply to #9

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/17/2007 9:56 AM

It is interesting that this subject even comes up in this thread, but since it has, let's look at it. As for 'using up' our carbon, let's say, rather, that we are burning it up. That is to say we are converting hydrocarbons to carbon dioxide and a few few toxic carbon compound. It is not the loss of carbon that matters. Even carbon dioxide can be recovered and converted back into other carbon compounds, that trick is known but very energy expensive. However, plants do it continuously.

The uses for carbon are endless. In fact, without carbon there would not be any scientist or engineers to study the issue. I was just reading in my science digest that it is not likely that diamonds are formed in the carbon rich gas layers of Uranus. Too bad, we could get rich fast if we could mine that bonanza. All kidding aside, it seems carbon and carbon compounds, even those that support life, are uniformly spread throughout the universe. Carbon has many uses and is essential to life. It is carbon and water that astronomers look for in the off-earth search for life. Carbon does not go away, it simply changes form. Do you not remember, there is a whole branch of science devoted to just this one element, it is called organic chemistry. Now, a new branch is developing, this one is called Nanotechnology. And some of the limbs on this branch are leading to a revolution in the energy areas, including solar cells, computer chips, and LED's. And at the extreme end of this limb is the computer-brain interface.

As for shale oil, and oil sands for that mater, there is some 9 trillion or so barrels of oil in the shale oil deposits in the Utah, Wyoming, Colorado shale oil deposits. This is more oil than is known elsewhere in the world. The trick it to recover this oil safely without destroying the earth's ability to support life in the process. Canada is where the largest deposits of oil sands are located and the Canadians are already mining these deposits. Additionally, The USA has more than 1/3 of all the earth's known coal deposits, mostly dirty soft coal but coal none the less. No, we are not running out of carbon, but the current uses of carbon are, to put it simply, destroying earth's balance that can, in the near term, reach a point of no return. Warmer temperatures mean the ice caps melt, the glaciers recede, the sea levels rise, and the storms become ever more violent. Warmer oceans and atmosphere means more water vapor. Water vapor and carbon dioxide plus sunlight does, in the very long run, produce soluble hydrocarbons, the stuff God used to create life on earth.

It is our job, the engineers job, to use the discoveries of our scientists to make the earth more livable. If we do not do this, then just as happened in the mass extinctions of the past, God will start over again. God, or nature if you wish to call Him that, has His way in the long run.

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#13
In reply to #4

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

08/12/2007 9:58 AM

Fischer-Tropsch is a stop-gap. Please consider the Low temperature carbonization processes defined by Lewis Kerrick in the early 1920s. If this process is used with biomas (trash), and the resultant carbon (charcoal) and gardeners lime are reacted in a low-level plasma stream to make calcium acetylite, this byproduct can then be further reacted with the condensate water from the reaction to augment the output gas with low grade acetylene. the temperature range would need to be between 450 and 750 degrees F, and the process heated by external heat source, rather than steam as Kerrick originally proposed. I am suggesting the exhaust catalytic converter as a source for that heat.

I would appreciate any reasons this might not work.

the Handiman

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#11

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/19/2007 9:52 AM

This entire discussio thread has inspired me to add a fourth item to my blog, http://chtank.blogspot.com/2007/07/hybreds-for-green-energy-no-4.html, "Hybreds (in deference to Lobreds) for Green Energy"

It is my experience in reviewing the nanotechnology, nanomaterials, solar cells, fuel cells Google Alerts, and this blog and others in this field is full of talk but little action. I believe it is time to start putting our money where our mouth is and start engineering some usable alternatives to fossil fuels that are cost effective. This thread, "Future Energy Sources", directly leads to the technologies that can allow us to do our engineering. The one thing missing is to actually put these technologies to work on a commercial scale. But is that not what Engineering is all about in the first place?

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#12
In reply to #11

Re: Future Energy Sources 3.1.4 Hydrogen from Coal

07/21/2007 10:09 AM

Hi chtank,

  • This thread, "Future Energy Sources", directly leads to the technologies that can allow us to do our engineering. The one thing missing is to actually put these technologies to work on a commercial scale. But is that not what Engineering is all about in the first place?

In short the answer is YES!. That is what engineering is all about but there is a major problem that I believe needs to be overcome before the engineers can do their work. I am of course speaking of the attitude of management and the current train of thinking on their behalf.

Unless you can prove that something is going to be profitable in the short term you have no hope of getting it even to the drawing table let alone off it and into mass production. It's a problem I have been aware for and it is unfortunately a world wide problem that unless overcome may be what ultimately dooms us to carrying on in our wasteful destructive ways.

It is also true that this thread is short on actual putting the technology into practice but that was not its intent. It was started to show people that there are indeed answers out there and that we can begin implementing the tomorrow.

Personally I would love to be involved in the development and introduction of many of the technologies that have been discussed on this thread, but unfortunately, I am not able to for several reasons not the least of them being my health. As a result I would more than likely be a hindrance rather than a help. I can however do something like this thread, that in a small way is making people aware of the problems and the technologies that could if implemented as a solution.

On a completely different track. Due to circumstances beyond my control I have not had time to prepare the new thread that is duo in the newsletter on Sunday 22nd July 2007, so I apologize in advance. The new thread, which will be on generating hydrogen from bacteria and the like, will however, be ready for the following Sunday and the blog will continue as normal after that.

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#14
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Re: Future Energy Sources 3.1.4 Hydrogen from Coal

08/12/2007 1:40 PM

"Personally I would love to be involved in the development and introduction of many of the technologies that have been discussed on this thread, but unfortunately, I am not able to for several reasons not the least of them being my health. As a result I would more than likely be a hindrance rather than a help. I can however do something like this thread, that in a small way is making people aware of the problems and the technologies that could if implemented as a solution."

masu, please forgive me, I am also in declining health health with high blood pressure and found I could no longer be productive in the field. That is why I retired in 1998. My wife is 80 years old, has, has had her left knee replaced and is due to have her right replaced and her right foot surgically repaired. I spend most of my remaining energy in giving aid to her. I use what it left to contribute to green energy, alternate energy, etc., much as you are doing. I have very much enjoyed your newsletters and look forward to each new issue. It seems we are working toward the same goal.

It is my hope that those engineering types among us who are young, energetic, and courageous enough can pick up on our work to help solve some of the problems we have discussed here. You and I both know that we cannot do it alone. We simply do not have the resources. It does take the cooperation of many scientists and engineers working toward the common solution. We can, however, and we are contribute from our past experiences to show a way toward the solution. Thanks to you, we have the series, "Future Energy Sources". I feel flatered and honored to be a part of your thread. A job well done.

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