Speaking of Precision Blog

Speaking of Precision

Speaking of Precision is a knowledge preservation and thought leadership blog covering the precision machining industry, its materials and services. With over 36 years of hands on experience in steelmaking, manufacturing, quality, and management, Miles Free (Milo) Director of Industry Research and Technology at PMPA helps answer "How?" "With what?" and occasionally "Really?"

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My Steel Won't Harden!

Posted February 27, 2015 11:30 AM by Milo
Pathfinder Tags: harden metal quench steel

There are only a handful of things to check when your steel parts fail to respond to quench and temper heat treatment.

Here's my list in decreasing probability order:

Time, temperature, quench, suitable steel.

  1. Mixed steel / wrong steel being heat treated.
  2. Decarburization on the surface.
  3. Failure to heat it above the austenitizing temperature.
  4. Failure to hold it for sufficient soaking time. (This can be especially problematic with induction processes)
  5. Failure to quench fast enough.

So someone could say "Well you didn't mention that the steel had a microstructure that interfered with the process and is preventing us from getting the hardness required."

To them I would say "Please see items 3 and 4 above."

Photo credit Da Wei Induction Heating Machine Inc.

Editor's Note: CR4 would like to thank Milo for sharing this blog entry, which you can also read here.

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#1

Re: My Steel Won't Harden!

02/27/2015 1:58 PM

Milo, I had most, I wish this site existed when I went to college.

Thanks for the review,

I do have a two questions though, its about #2, on Decarburization

First what would cause Decarburization

and second is there a way to induce carbon back to the surface.

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#3
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Re: My Steel Won't Harden!

03/01/2015 10:03 AM

It's reverse process when you do carburization process.- same temperature or higher with less or no carbon on surrounding environment.

Read the concept of diffusion/diffusitivity

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#2

Re: My Steel Won't Harden!

02/27/2015 3:16 PM

One thing you didn't mention is overheating. This happened to me one time with a fairly large A2 tool. My oven overheated due to a faulty temp controller. I estimated that the oven got well over 2000ºF (should have been 1750). After a normal air quench and a 400º temper, I realized something was wrong when the piece wouldn't hold on the magnetic chuck of my surface grinder. The steel was still austentite.

I was able to save it by a full anneal and a new heat treat at the correct temperature.

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