BRM's Flexible Honing, Surface Finishing, and Deburring Blog Blog

BRM's Flexible Honing, Surface Finishing, and Deburring Blog

BRM's Flexible Honing, Surface Finishing, and Deburring Blog is the place for conversation and discussion about how to solve difficult finishing problems. For over 50 years, Brush Research Manufacturing (BRM) has helped customers use brushing technology to clean, rebuild, and resurface components ranging from engine cylinders to brake rotors to flywheels to firearms. BRM's Blog on CR4 provides real-world examples of how flex hones and wire brushes work. It also evaluates related technologies and invites questions from the community.

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What is Plateau Honing?

Posted April 16, 2009 1:27 PM by BrushResearch

Honing is a metal removal process that affects bore diameter and cylinder geometry. Typically, when someone is referring to a "honed" surface, they are talking about a bore that has been sized with a rigid hone. The result is a intermediate finish that is to-size with the beginning of a proper surface finish.

This is where flexible honing comes in. The Flex-hone is then used to further refine the surface finish. While not a material removal tool in the typical sense of the word, the Flex-hone removes only the peaks and rough, torn and folded metal left by the honing process. Brush Research uses the term "plateau" to describe this finish.

A plateau finish is so named as it is the surface profile that resembles a series of plateaus. The harsh peaks of a surface are removed, leaving a substantially flat or plateau finish with much greater bearing area, while maintaining a cross hatch pattern of valleys for oil retention.

While this is all well and good, where does an abrasive nylon tool come into play?

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Join Date: Mar 2008
Location: Globaly - very close to the southern most point of Canada
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#1

Re: What is Plateau Honing?

04/17/2009 8:43 AM

If I understand correctly, you are asking whether the use of abrasive nylon is a surface conditioning product like the bottle brush (above) or a material removal product.

Typically, the pads and other nylon products are made with abrasive particles imbedded in the material. From my experience these products remove material.

However, the available abrasive is almost endless. Pads as light as kitchen pads will only clean a surface where heavy grit pads will score even high grade stainless steel.

This issue comes up in our finishing processes. Surface material and required finish must be matched to the proper finishing material and methods.

Pressure and finishing speed come into play as well.

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Join Date: Feb 2009
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#2
In reply to #1

Re: What is Plateau Honing?

04/17/2009 11:12 AM

GDevine,

Thank you for your input. Many of your observations are correct. Please read our full post on our blog to see the entire discussion, in depth, regarding the comparison of the Flex-Hone to Abrasive Nylon.

http://www.flexhoneblog.com/

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