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Contact in an Uncertain Future

Posted June 20, 2009 7:17 AM

For years, test engineers have lamented the loss of access to circuit nodes for testing and fault isolation. On devices, the exploding ratio of circuit elements to I/O pins dramatically reduces the ability to examine their internal behavior. On boards, the disappearance of through-hole parts and the proliferation of ball-grid arrays and other devices that hide their logic nodes preclude conventional bed-of-nails testing. How have your test strategies changed to address these limitations? What trade-offs have you made between circuit quality and the time and money costs of test? How do you incorporate conventional methods such as in-circuit test into the mix? How well will your solutions serve as the technology continues to evolve?

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Join Date: Jan 2009
Posts: 1011
Good Answers: 25
#1

Re: Contact in an Uncertain Future

06/21/2009 6:33 AM

Logic analyzers, built in test hardware and firmware, and swap-out-and-discard assemblies.

Test engineers are building in the testing - BITE systems within modern electronic systems is the rule of the day. BITE can send and receive test data and determine a failure and pass a fault code that tells you what happened and what component is most likely the cause.

Troubleshooting and repair often exceeds the parts, labor and overhead costs that are acceptable.

Quality and reliability are diminished when an assembly is troubleshot and components replaced with newer manufactured components that may not be the same as the originals.

Customers often want a price before you open the unit and want an assembly replaced if around 60 percent of the cost of a new one is estimated.

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