Yesterday 18.5 kW induction motor MCC main circuit breaker trips 3-4 times (each time trips after 4 to 6 hours). No problem is found on mechanical side of the system (motor drives a belt conveyor). Overload relay doesn’t operate even once during these tripping (functional test of overload relay is O.K). Every time main power circuit breaker gets tripped, magnetic contactor gets stuck and its contacts found to be flashed. Magnetic contactor is replaced but today once again motor trips one more time with same scenario.
Breaker was reset and motor was put into operation for a 15-20 minutes, load on all phases was normal, voltage was balance on all phases. Then motor is stopped and tests were taken. System and other detail is as under:-
i. Power Rating: 18.5 kW, 400 V, 50 Hz, 35 A, 1460 RPM
ii. Power Cable: 3.5 C x 25 mm2 ( Length : 200 meters from MCC to motor)
iii. Running Load: R (Phase) : 18-20 A, Y (Phase): 19-20 A, B (Phase): 18-20 A
iv. Phase Voltages: R-Y: 399 V, R-B: 400 V, Y-B: 400 V
v. Overload Setting: 23 A
vi. Megger Results of Motor at 500 VDC:
R-G: 470 Mohm
Y-G: 640 Mohm
B-G: 587 Mohm
vii. Megger Results of Cable 3.5 C x 25 mm2 at 500 VDC:
R-G: 0 Mohm
Y-G: 0 Mohm
B-G: 387 Mohm
viii. No loose connection and sparking sign were found either in motor junction box or at MCC terminals. No other abnormality was found on motor or load side.
After conducting test, motor was put in operation for test purpose and it is still running (8 hours passed without tripping) with normal load and balance voltage on all phases.
Two cables are short with ground and still motor runs?
What is your expert opinion? It is not a new installation and nothing new is done.
Thanks in advance
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