Previous in Forum: R,X, & C for 1/C vs 3/C MV Cables   Next in Forum: Bus Tie Duct Voltage drop
Close
Close
Close
27 comments
Rate Comments: Nested
Anonymous Poster #1

3-Phase Induction Motor Not Stopped

09/10/2016 6:00 AM

Hello,

We have 08 motor of rating 15KW, 6 Pole, 415V, 975 RPM, CGL make installed. these induction motor has anti Condensate winding heating provision given of 24V AC (Between R and Y phase by contactor logic) through its power cable lead. when motor is in stop condition. there is a timer of 3 sec installed in control circuit between motor stop and winding heating to start.

One motor was overhauled and when it restored without coupled to the load, it runs perfectly fine but when we stop it, within 3 Sec (as per logic) 24V AC between R and Y phase (4.5 Amp current in R & Y phase) gets start and motor remain in continuous in running state with reduced speed, even though its mains supply (440V AC through power contactor) gets isolated.

Since the motor is decoupled and its self-inertia is high and it does not come to zero speed within 3 Sec of stoppage and 24V AC (Winding heating) between R & Y phase gets start and it remain continue in rotation with reduced speed (may be due to required rotating field gets fulfilled with 24V AC in 2 phase, Like single phasing happen in 3-phase motor at low load condition)

When we remove 24V AC winding heating space heater fuse, motor come down to its zero speed.

This seems a unique finding, please share any experience related to this and some theory part.

How can only 24V AC between two phase (R &Y) can drive a torque to a running 3-phase AC Induction motor even though mains supply get isolated..?? however it runs in solo run condition and with reduced speed.

Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru

Join Date: Jul 2007
Location: Commissariat de Police, Nouvions, occupied France, 1942.
Posts: 2599
Good Answers: 77
#1

Re: 3-Phase Induction motor not stopped

09/10/2016 7:21 AM

What a good motor!

I'm sure that when it is connected to whatever it is driving, the problem will go away.

__________________
Good moaning!
Reply
Active Contributor

Join Date: Sep 2016
Posts: 12
#6
In reply to #1

Re: 3-Phase Induction motor not stopped

09/10/2016 8:58 AM

You are right..Problem is resolved with increased time delay between power contactor and winding heating contactor and by connnecting motor to its load.

But How can 24V AC drive it..? thats the point of discussion.

Reply Score 1 for Good Answer
Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
Location: Richland, WA, USA
Posts: 21017
Good Answers: 795
#2

Re: 3-Phase Induction motor not stopped

09/10/2016 7:46 AM

How about setting the time delay to 30 seconds rather than 3? What's the hurry?

__________________
In vino veritas; in cervisia carmen; in aqua E. coli.
Reply Score 1 for Good Answer
Active Contributor

Join Date: Sep 2016
Posts: 12
#4
In reply to #2

Re: 3-Phase Induction motor not stopped

09/10/2016 8:51 AM

Thank You.!!

With 30 Sec, it absolutely working ok, and come down to zero speed. no issue with that time delay. I am curious to know that how can only 24V AC between two phase(R &Y) can drive a torque for 3-phase 440V AC Induction motor..?? What is that miracles ..?? Is it the number of pole..??

Reply Off Topic (Score 4)
Active Contributor

Join Date: Sep 2016
Posts: 12
#5
In reply to #2

Re: 3-Phase Induction motor not stopped

09/10/2016 8:55 AM

with 30 Sec, it absolutely working ok, and come down to zero speed. no issue with that time delay. I am curious to know that how can only 24V AC between two phase(R &Y) can drive a torque for 3-phase 440V AC Induction motor..?? What is that miracles ..?? Is it the number of pole..??

Reply Off Topic (Score 4)
Guru

Join Date: Mar 2007
Location: by the beach in Florida
Posts: 33392
Good Answers: 1817
#3

Re: 3-Phase Induction motor not stopped

09/10/2016 8:51 AM

It's like HP use in a car, when you are at a slow cruising speed HP usage can drop way down....At 30 mph for an average car to keep it moving at that speed you just need to overcome rolling resistance and wind resistance, you already have momentum of speed....on a motor with no load, rolling resistance is the only force to overcome, and on properly lubricated bearings, well it turns out in your case about 108 watts is enough for that...

__________________
All living things seek to control their own destiny....this is the purpose of life
Reply Score 1 for Good Answer
Active Contributor

Join Date: Sep 2016
Posts: 12
#9
In reply to #3

Re: 3-Phase Induction motor not stopped

09/10/2016 9:05 AM

What about the rotating magnetic field to rotate a rotor..??? can 24 V AC between two phase can maintain that field..??

Reply Off Topic (Score 4)
Active Contributor

Join Date: Sep 2016
Posts: 12
#10
In reply to #3

Re: 3-Phase Induction motor not stopped

09/10/2016 9:07 AM

What about the rotating magnetic field..?? is 24V AC between two phases enough to rotate a rotor.?

Reply Score 1 for Off Topic
2
Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
Location: Richland, WA, USA
Posts: 21017
Good Answers: 795
#13
In reply to #10

Re: 3-Phase Induction motor not stopped

09/10/2016 9:39 AM

Single phase may not succeed in starting a 3-phase motor, but if the motor is already turning, it may continue to run, though not at full rated load.

__________________
In vino veritas; in cervisia carmen; in aqua E. coli.
Reply Good Answer (Score 2)
Guru

Join Date: Jul 2016
Posts: 1367
Good Answers: 105
#19
In reply to #13

Re: 3-Phase Induction motor not stopped

09/10/2016 11:42 PM

capacitive coupling, even more common single phasing a motor with power factor capacitors, phase difference of current due to capacitive shift, like a badly designed capacitor start motor, keeps it going. I would not have bet that 24V would keep it running, though.

Reply
Active Contributor

Join Date: Sep 2016
Posts: 12
#20
In reply to #19

Re: 3-Phase Induction motor not stopped

09/11/2016 3:43 AM

Thank you,!!

Motor is not capacitor start/run,

I am agreed that only 24V is not just enough to keep motor running...

Reply Score 1 for Off Topic
Guru

Join Date: Jul 2016
Posts: 1367
Good Answers: 105
#26
In reply to #20

Re: 3-Phase Induction motor not stopped

09/11/2016 11:07 PM

But you observe that it is enough to keep it running, and this is why..

One (or both) of the motor adjacent windings is capacitively coupled to your 24Vac source, so it acts like a single phase capacitor start motor, the capacitor coupled winding is 90 degree phase difference, so that gives you the torque to keep the motor turning. The capacitance completes the circuit to the motor anti-condensation heating power source.

Your motor leads may be long, so enough charging current to keep the motor running. Motors with power factor capacitors can run single phase and carry quite a bit of load, the phase difference of the capacitor supported phases supplies the 2nd magnetic field to keep the rotor pulled around. No actual capacitor needed...

Reply Score 1 for Good Answer
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#15
In reply to #10

Re: 3-Phase Induction motor not stopped

09/10/2016 11:34 AM

From that description, clearly, the answer is "yes".

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Reply Score 2 for Off Topic
Active Contributor

Join Date: Sep 2016
Posts: 12
#7

Re: 3-Phase Induction motor not stopped

09/10/2016 9:00 AM

with 30 Sec, it absolutely working ok, and come down to zero speed. no issue with that time delay. I am curious to know that how can only 24V AC between two phase(R &Y) can drive a torque for 3-phase 440V AC Induction motor..?? What is that miracles ..?? Is it the number of pole..??

Reply
Guru
United States - Member - New Member Engineering Fields - Power Engineering - New Member

Join Date: Sep 2006
Location: California, USA, where the Godless live next door to God.
Posts: 4665
Good Answers: 804
#27
In reply to #7

Re: 3-Phase Induction motor not stopped

09/13/2016 6:45 PM

This is why I have always hated using LV AC as the heating circuit, I prefer using DC. No chance of rotation that way.

3 seconds was absolutely pointless, it could be 3 minutes really. All you want is for the motor to stay above the dew point so that condensation doesn't form inside. Residual heat in the motor lasts a long time.

On the flip side, if you turn it in too soon, as in before the magnetic field of the motor has collapsed, you can blow out your 24V circuit. Hopefully it is fused...

__________________
** All I every really wanted to be, was... A LUMBERJACK!.**
Reply Score 1 for Good Answer
Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
Location: Richland, WA, USA
Posts: 21017
Good Answers: 795
#8

Re: 3-Phase Induction motor not stopped

09/10/2016 9:04 AM

If the idle load is 6% of the normal load, then 6% of the normal voltage can drive it.

__________________
In vino veritas; in cervisia carmen; in aqua E. coli.
Reply Score 1 for Good Answer
Active Contributor

Join Date: Sep 2016
Posts: 12
#11
In reply to #8

Re: 3-Phase Induction motor not stopped

09/10/2016 9:13 AM

But winding heating supply given between R & Y phase only( Only two phases are being used in contactor, while third will remain in open ended while motor is in stop condition)..still it will drive..???

Reply Score 1 for Off Topic
Guru

Join Date: Mar 2007
Location: by the beach in Florida
Posts: 33392
Good Answers: 1817
#12
In reply to #11

Re: 3-Phase Induction motor not stopped

09/10/2016 9:37 AM

Haven't you ever heard of single phasing? That's running a 3 phase motor on 2 phases, and is usually a bad thing in that it overheats the motor and damages it....but with reduced voltage and amperage it's just enough for moisture control...

http://www.usmotors.com/TechDocs/ProFacts/5Cases-Run-1Phase

__________________
All living things seek to control their own destiny....this is the purpose of life
Reply
Active Contributor

Join Date: Sep 2016
Posts: 12
#14
In reply to #12

Re: 3-Phase Induction motor not stopped

09/10/2016 10:18 AM

Agreed, it is like single phasing..but it is still running with reduced voltage 24 V and current.... we have total 08 motors of same rating and with same time delay..identical for moisture controller..but i found such observation in particular one motor only..

Is inductance does make any difference between them..? Any construction dissimilarity..?

Reply Score 1 for Off Topic
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#17
In reply to #14

Re: 3-Phase Induction motor not stopped

09/10/2016 11:38 AM

This observation is being over-analysed.

As winding the time delay out to 30sec solved the problem, there is clearly nothing else to be done.

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Reply Score 1 for Off Topic
Active Contributor

Join Date: Sep 2016
Posts: 12
#21
In reply to #17

Re: 3-Phase Induction motor not stopped

09/11/2016 3:55 AM

Mr. PWSlack,

The all answer are relevant and i express my sincere thanx to all for good participation in this debate,

I am not interested that how we can overcome from this problem, I am interested to know why did it happened..?? can we prove it theoretically..??

We are on right track nothing like over-analysed...

Reply
Guru

Join Date: Mar 2007
Location: by the beach in Florida
Posts: 33392
Good Answers: 1817
#25
In reply to #14

Re: 3-Phase Induction motor not stopped

09/11/2016 10:45 PM

Probably have a more worn bearing than the others....spins more freely...

__________________
All living things seek to control their own destiny....this is the purpose of life
Reply
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#16
In reply to #11

Re: 3-Phase Induction motor not stopped

09/10/2016 11:36 AM

Well, clearly, from the description given that is what it does, unremarkably.

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Reply
Guru
Engineering Fields - Power Engineering - New Member

Join Date: May 2007
Location: NYC metropolitan area.
Posts: 3230
Good Answers: 444
#18

Re: 3-Phase Induction Motor Not Stopped

09/10/2016 6:25 PM

"Analysis Paralysis" at its finest. A three phase motor once rotating in a particular direction will continue rotating when single phased, it just won't do much work since the available torque is quite low. About the only work it will do is overcoming friction from rotor windage and shaft bearings, both of which are remarkably low especially at a fraction of the rated speed.

Since it is unlikely that the overhauling did anything to affect the windage (unless the cooling fan was modified), the bearing friction has changed. The shop may have replaced the bearings, put in a lighter grease, and/or did a better job of aligning the shaft, all of which would affect the drag due to bearing friction.

The torque should be so low that you can stop the rotation by putting some drag on the shaft. Similarly, you should be able to put 24VAC on any of the other motors and give the shaft a slight twist and watch it accelerate until it reaches steady state, even if it is opposite to its indicated direction of rotation. Remember static friction is lower than rolling friction, so your hand provides the necessary torque to overcome it.

Interesting fun fact: if you were to measure the real power consumed with the single phase 24V supply you would get a measure of the amount of the power losses going into the cooling fan and the bearings. Not exact of course, because the iron and copper consume a small portion, but you could use the test to see if the other motors have tighter or looser bearings under the same voltage and current conditions.

Doesn't anybody take AC Machine Lab anymore??

__________________
“Tell me and I forget. Teach me and I remember. Involve me and I learn.” Ben Franklin.
Reply
Active Contributor

Join Date: Sep 2016
Posts: 12
#22
In reply to #18

Re: 3-Phase Induction Motor Not Stopped

09/11/2016 4:06 AM

We have not gone in detail part of grease and cooling fan balancing, thank you for your inputs.. will come back to you after checking the same and verifying in other motors also.

Reply
Active Contributor

Join Date: Sep 2016
Posts: 12
#23

Re: 3-Phase Induction Motor Not Stopped

09/11/2016 4:10 AM

Thank you all participants to make it good debate, please share some more ideas to find the exact root cause.

Reply
Guru
Engineering Fields - Power Engineering - New Member

Join Date: May 2007
Location: NYC metropolitan area.
Posts: 3230
Good Answers: 444
#24
In reply to #23

Re: 3-Phase Induction Motor Not Stopped

09/11/2016 1:44 PM

Why do you think it takes a lot of torque to get a properly aligned, properly lubricated machine to turn? You could easily turn the rotor of a 600MVA alternator with the aid of a 3 ft lever. That's where the term "barring" comes from.

__________________
“Tell me and I forget. Teach me and I remember. Involve me and I learn.” Ben Franklin.
Reply
Reply to Forum Thread 27 comments

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

ashvinparmar11 (12); Crabtree (1); JRaef (1); PWSlack (3); RAMConsult (2); rwilliams (2); SolarEagle (3); Tornado (3)

Previous in Forum: R,X, & C for 1/C vs 3/C MV Cables   Next in Forum: Bus Tie Duct Voltage drop

Advertisement