Previous in Forum: Heat Run Test of Power Transformers   Next in Forum: Which Is Best Software To Learn In Electrical Engineering?
Close
Close
Close
18 comments
Rate Comments: Nested
Guru
CR4 Admins - CR4 Admin - CR4 Admin Technical Fields - Technical Writing - United States - Member - Popular Science - Weaponology - Ingeniería en Español - Nuevo Miembro - Mi espanol esta mas-o-menos.

Join Date: Dec 2011
Location: Gotham City
Posts: 736
Good Answers: 10

Sailboat Diaries: Minimum Amperage For Trickle Charge?

05/10/2018 8:51 PM

Hey CR4ers, I need some help troubleshooting my boat's PV system...

I have a 12 V, 5 W solar panel (specifically this one) along with a charge controller (this one) rated for up to 7 A and 100 W.

However, I'm not getting any charge through the controller to the battery; none of the LED indicators on the charge controller light up. I took apart the charge controller and did not see any damage. All system components are new.

The panel works and I'm getting up to 15 V (DC) with the panel in direct sunlight, but the amperage is still going to be about just 1/3 of an amp.

Is that amperage too low to charge a 12 V deep-cycle battery?

I chose a small panel because it is a small boat, so I figured I could mount it in the window when left on the mooring this summer.

(And yes, Sailboat Diaries blog posts are coming. Unfortunately I lost a ton of project images when my computer went bust.)

__________________
HUSH
Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru

Join Date: Mar 2007
Location: by the beach in Florida
Posts: 33392
Good Answers: 1817
#1

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/10/2018 9:09 PM

A trickle charge is 2 amps...I use a similar setup but with a 20 watt panel....it'll charge a car battery up in about 4 or 5 days...still it should work over time....must be wired wrong, or you have a defective unit...LED's will light with almost nothing....

https://www.amazon.com/s/ref=nb_sb_noss?url=search-alias%3Daps&field-keywords=solar+panel+trickle+charger+12v+20+watts&rh=i%3Aaps%2Ck%3Asolar+panel+trickle+charger+12v+20+watts

__________________
All living things seek to control their own destiny....this is the purpose of life
Register to Reply
Guru
CR4 Admins - CR4 Admin - CR4 Admin Technical Fields - Technical Writing - United States - Member - Popular Science - Weaponology - Ingeniería en Español - Nuevo Miembro - Mi espanol esta mas-o-menos.

Join Date: Dec 2011
Location: Gotham City
Posts: 736
Good Answers: 10
#2
In reply to #1

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/10/2018 9:21 PM

Thanks. I checked the polarity and it seems correct. I think it is broken.

I figured that even though it is less than 0.5 A, it should be enough to trickle charge as long as the voltage is higher than the battery. The panel has a diode to prevent the reverse.

__________________
HUSH
Register to Reply
Guru

Join Date: Mar 2007
Location: by the beach in Florida
Posts: 33392
Good Answers: 1817
#3
In reply to #2

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/10/2018 9:55 PM

This is like the one I have...

__________________
All living things seek to control their own destiny....this is the purpose of life
Register to Reply
3
Guru

Join Date: Aug 2014
Location: Port Macquarie N.S.W. Australia
Posts: 1071
Good Answers: 225
#4

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/10/2018 11:31 PM

Your link to the regulator returns no usable information for me and you don't mention the Ah capacity of the battery in question or how deeply discharged it is when you wish to use the solar panel.

A couple of points:-

1. It would appear to be a 36 cell pv, so should deliver around 21v open circuit and a short circuit current of around 0.4 amps - that's under ideal conditions - panel temp of 25°C and bright sunlight - other conditions will return lower output current even though the voltage may remain the same.

2. For other than a very small Ah capacity battery (3Ah or so) that pv is way too small for charging but may suffice as a maintenance charger, ie. when the battery is already at full charge as it would only just replace self discharge losses.

3. Not being able to get info. on the regulator I can't give a definitive opinion, but some won't begin passing current until pv voltage has reached at least 18v for a 12v unit, this is particularly the case with MPPT types so, unless your pv is outputting that minimum, this may be your problem.

4. Some regulators must be connected to the battery before being connected to the pv panel, they can fail to work if this procedure is not followed.

5. From the photo the regulator looks to be a fairly simple series type, so you should be able to easily check if its switch is closing - 1. connect the regulator to the battery, 2. with the pv disconnected from the battery and your multimeter set to DC 30v, connect the meter leads across the pv panel and read the voltage, it should be around 18v, 3. connect the pv to the battery, if the regulator is working, the voltage of the pv should fall to roughly that of the battery, if it does not, then the regulator is likely faulty.

6. Assuming the battery is a lead acid derivative, it is important to return it to a high state of charge as soon as possible after discharge to minimise sulphation which will destroy the battery, this requires a minimum charge rate of C/50 or 1/10th of the battery capacity. Failing to do this in a timely manner after discharge will reduce battery life drastically.

7. You can test the pv in bright sunlight fairly easily by firstly checking the open circuit voltage and then, with your multimeter set on the 10 amp scale, put the leads directly across the pv and see what the short circuit current is, it should closely match the specifications for the pv.

8. That pv has a blocking diode, and your regulator may also have one, you should remove one of them as it is introducing a further 0.6v drop into the circuit.

9. How many hours of useful sun will fall on the panel when in the window of your boat? You will need to consider this for any size pv to be successful.

Register to Reply Good Answer (Score 3)
Guru
CR4 Admins - CR4 Admin - CR4 Admin Technical Fields - Technical Writing - United States - Member - Popular Science - Weaponology - Ingeniería en Español - Nuevo Miembro - Mi espanol esta mas-o-menos.

Join Date: Dec 2011
Location: Gotham City
Posts: 736
Good Answers: 10
#8
In reply to #4

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/11/2018 9:55 AM

Thanks for your thoughts...

Ah of the battery is 109. I hope to actually recharge the battery, not just maintain a charge. I expect the battery could get to around 50%, as this would provide me with roughly two days of power considering appliances draws and a ballpark usage estimate. Although, it would be ideal to be able to us the panel while sailing as well to extend travel range and cycle life.

The charge controller has an overvoltage of 14 V (±0.5 V) and undervoltage of 11 V (± 0.3 V). Notably, when the panel was supplying up to 15+ V, the overvoltage LED indicator did not light up. (Other LEDs indicated charging and undervoltage.) It does not appear to be an MPPT type. I always try to remember to connect the battery side first. There does not appear to be a short or burn on the regulator board and there is no diode in the controller.

On a good day, the panel could see 10 hours of useful sun On a June or July day. The boat will be left on a mooring in a large lake where the it will be a north wind about 60% of the time, south wind 30% of the time. So on a day with a south wind the boat will point right into the sun.

I will investigate point #5 and #7 this evening...

__________________
HUSH
Register to Reply
2
Guru

Join Date: Aug 2014
Location: Port Macquarie N.S.W. Australia
Posts: 1071
Good Answers: 225
#11
In reply to #8

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/11/2018 6:57 PM

Unless you wish to replace your battery on an annual basis, you really shouldn't take it below 50% SOC (about 12.1v rested) more than is absolutely necessary and then only occasionally, AND you should charge it fully as soon as possible after any discharge.

Leaving a lead acid battery in a partially discharged state for more than a few days promotes the formation of sulphate crystals in the lattice, and these will permanently impair its life and performance.

If you can't adequately charge the battery after use - and this would normally require a minimum 14 hours on charge at a decent rate - deep cycle batteries take longer to charge than start batteries due to their thicker plate structure, then I would suggest that you consider changing to a LiFePo4 (LFP) battery.

They are more expensive up front but they:-

1. Will far outlast the LA in terms cycle life which is around 4 times that of LA, and that's if the LA has been treated with kid gloves which is not your situation.

2. Are quite content to be left undercharged (they actually prefer it) and can be discharged to 10% SOC with no ill-effects while still maintaining a terminal voltage of 13v under load. You should also incorporate under and over voltage protection - these are readily available and often come included with a proprietary LFP battery

3. Accept recharging more readily and allow much heavier discharge currents without suffering excessive voltage sag as occurs with LAs and, due to their very low Peukert's constant, will retain full capacity even under heavy discharge conditions.

4. Are 40% smaller and 60% lighter than a LA of the same Ah capacity.

5. Because they can be safely discharged to a lower SOC, a 100Ah LA can be replaced with a 60AH LFP for the same usable capacity with an even greater saving in weight and space. A 100Ah LA taken down to a safe 50% SOC will provide about 615 watthours of energy, a 60Ah LFP taken down to a safe 20% SOC will provide about 624 watthours of energy.

6. Can be charged with a conventional LA charger set to Gel or AGM mode.

7. Do not produce any gasses during charge or discharge.

8. Will not burn or explode as has been the case with the infamous LiCoO2 cells.

There is plenty of anecdotal and statistical evidence now available in support of LFP technology.

Register to Reply Good Answer (Score 2)
Guru

Join Date: Mar 2007
Location: by the beach in Florida
Posts: 33392
Good Answers: 1817
#12
In reply to #11

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/12/2018 11:08 AM

I think you are confusing standard auto batteries with marine deep cycle batteries....

..."a deep cycle battery can withstand several hundred total discharge/recharge cycles, while a car battery is not designed to be totally discharged."...

https://www.solar-electric.com/learning-center/batteries-and-charging/deep-cycle-battery-faq.html

__________________
All living things seek to control their own destiny....this is the purpose of life
Register to Reply
Power-User

Join Date: Nov 2011
Posts: 249
Good Answers: 4
#13
In reply to #12

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/12/2018 12:36 PM

There is no minimum amperage for a trickle charger. That is why it is called a trickle charger. However, the voltage of the PV Panel should be above that of the battery, whatever be the type.

if the voltage is much higher than the Panel, as it sometimes happen, you need a charge controller, which will reduce the voltage suitably. If it is 18 or even 15 no worry with trickle charging. The battery will not GE overcharged.

any appliance, be it a motor, or any device that has an initial torque cannot be started with a PV panel, even if it is of a higher wattage. A battery, which supplies a higher push for starting the motor, is a must, as I learnt, bitterly. It needs four to five times the wattage.

if the battery is not getting charged satisfactorily, the wattage developed must have been much lower, because of poor exposure to sun. The problem would get solved, if the panel is placed on the top of whatever structure your boat has, and see that full sun impinges on it.

Good luck.

Register to Reply
Guru

Join Date: Aug 2014
Location: Port Macquarie N.S.W. Australia
Posts: 1071
Good Answers: 225
#15
In reply to #13

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/12/2018 7:42 PM

Impressing any voltage higher than about 13.5V for any length of time once a 12V battery is fully charged will eventually cook it, this is why trickle chargers are limited to that value. There are solar panels available that have a lesser number of series connected cells - and a resulting lower voltage - that can be used to directly charge a battery, but a standard 36 cell pv should never be used without a regulator for battery charging.

There are many instances of electric motors being driven directly from solar panels, The advent of MPPT controllers has made this a common practice.

I suggest you investigate that further.

Register to Reply
2
Guru

Join Date: Aug 2014
Location: Port Macquarie N.S.W. Australia
Posts: 1071
Good Answers: 225
#14
In reply to #12

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/12/2018 7:32 PM

Not at all, No LA batteries are designed to be totally discharged, a start battery in a car does no more work than providing a few hundred amps to turn the starter for a few seconds, the rest of the load is handled by the alternator and, because they are being constantly topped up, will last longer than a battery that is not.

A deep cycle battery will handle long slow discharges better than will start or hybrid types but will still suffer an earlier demise if taken to a low SOC on a regular basis. Typically they will die in half the time at 80% DOD than they will at 50% DOD. Added to this is the extended time required to charge a deep cycle due to its thicker plates, this generally results in a situation where the battery is not fully recharged before being again discharged and thus the DOD becomes successively lower and lower.

Most adequately sized chargers will get the battery to about 80% SOC rather quickly, but then the charge tapers off for the last 20% which can take many hours to complete - this leaves most batteries under charged prior to the next discharge cycle

Remember also that 50% SOC for a 12V battery is a rested terminal voltage of about 12.1V, by 40% it is under its 12v rating at 11.5V and is considered flat at 10.5V, - that's rested no load voltages, any sort of load will result in greater voltage sag. There are plenty of available charts that show these figures

The 50% rule is a generally accepted figure for the most economical use of a battery as regards cycle life vs cost of a bigger bank, this site explains it pretty well

In your neck of the woods Arizona Wind and sun agree on not going below 50% too often, scroll down to their section "Cycles vs lifespan" about halfway down the page.

Register to Reply Good Answer (Score 2)
Guru
CR4 Admins - CR4 Admin - CR4 Admin Technical Fields - Technical Writing - United States - Member - Popular Science - Weaponology - Ingeniería en Español - Nuevo Miembro - Mi espanol esta mas-o-menos.

Join Date: Dec 2011
Location: Gotham City
Posts: 736
Good Answers: 10
#16
In reply to #11

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/14/2018 8:43 AM

I hear you regarding the LiFePo4 battery, but there doesn't seem to be an affordable solution below ~$350, compared to the lead acid which was $100. Its just not in the boat budget right now.

The idea is to have a portable solar solution that I can deploy as needed, either when the boat is left behind or when we are out on the beat for a full day or so. In either case 50% discharge would probably be unlikely, and never for very long. As is, its a new battery that has been left on a tender since purchase.

In the end, I decidedly to massively upgrade the solar system to a 50 W foldable panel and different charge controller. It's a little big, but at least it is stowable.

__________________
HUSH
Register to Reply
Guru

Join Date: Dec 2010
Posts: 1686
Good Answers: 116
#17
In reply to #16

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/14/2018 1:18 PM

Good Move! The 10000W building system I know [fixed due south at optimum angle to vertical, 98% inverter efficiency to 415V 3 phase] delivers 950Wh/annum for each watt of capacity. For 50W panel @14V (100% efficient), that is 0.75A mean during daylight hours - the peak summer months are about 1.5 times that mean, but worst winter month is only 0.25 of mean, say 0.2 Amp [only 0.1A mean over 24 hours, latitude 52 degrees here, Gotham City unknown]. Your mooring wind swing will reduce output significantly - prevailing wind may suggest seasonal change of panel position.

Watch out for a controller that loads the battery - will those pretty LEDs drain the battery at night?

A 50W panel is only about 3 amps max, this is well within continuous overcharge current for sealed 100 Ah LA batteries, as I commented before, a regulator may be unnecessary.

Register to Reply
Guru

Join Date: Apr 2011
Posts: 8006
Good Answers: 286
#5

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/11/2018 3:19 AM

Your solar panel is maxing out at 5 watts. I suspect after voltage reductions for the diodes and any line losses, there might not be enough left to power the charge controller and change the batteries.

The smallest solar panel the charge controller seems to be paired with on the internet (for whatever that is worth) appears to be a 15 watt panel.

__________________
Eternal vigilance is the price of knowledge. - George Santayana
Register to Reply
Guru

Join Date: Jul 2005
Location: Stoke-on-Trent, UK
Posts: 4496
Good Answers: 137
#6

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/11/2018 3:58 AM

For a 12V, 5W panel, 1/3 amp x 12V = 4W is about what you'd expect, whatever the controller is rated at. Others have commented whether that's enough to trickle charge your battery.

__________________
Give masochists a fair crack of the whip
Register to Reply Score 1 for Good Answer
Guru

Join Date: Dec 2010
Posts: 1686
Good Answers: 116
#7

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/11/2018 7:02 AM

With such a small panel, you do not need a regulator, just connect the panel to the battery, to make-up self-discharge, at least until you sort out what panel/regulator you need.

You could feed the regulator from a car battery in series with 3 cell D size alkaline primary cells to see what it does.

Register to Reply
Guru
CR4 Admins - CR4 Admin - CR4 Admin Technical Fields - Technical Writing - United States - Member - Popular Science - Weaponology - Ingeniería en Español - Nuevo Miembro - Mi espanol esta mas-o-menos.

Join Date: Dec 2011
Location: Gotham City
Posts: 736
Good Answers: 10
#9
In reply to #7

Re: Sailboat Diaries: Minimum amperage for trickle charge?

05/11/2018 10:01 AM

Thanks. We are still on the hard for the next two weeks, so I still have a normal battery tender available. This is one of the last projects to finish up. Without this, I will need to take the battery off the boat to charge each time I leave it for a week or so.

Will be launched by/for Memorial day.

__________________
HUSH
Register to Reply
Guru

Join Date: Apr 2008
Location: Chicago
Posts: 3990
Good Answers: 144
#10

Re: Sailboat Diaries: Minimum Amperage For Trickle Charge?

05/11/2018 10:08 AM

I've used different panels in the 1W to 50W range and have steered away from the smallest panels for this very reason. (15W or better is ..better)

I found some excellent monocrystaline flexible panels on ebay for a song.

Flexible, light, durable, weather proof and bonded to thin aluminum instead of stiff heavy glass. Perfect for boating.

__________________
High Tolerance is Beautiful
Register to Reply
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#18

Re: Sailboat Diaries: Minimum Amperage For Trickle Charge?

05/14/2018 5:34 PM

No, however it will take as an absolute minimum [the amp-hour capacity of the battery] divided by [<...1/3 of an amp...>] of time to charge-up the battery from flat, however as the voltage on the terminals begins to rise as the battery charges, the current will start to drop, so it is going to end up taking somewhat longer than that.

From the plot so far it seems as though the <...charge controller...> is malfunctioning. One might suggest beg/steal/borrow another one to prove that suspicion or otherwise, then, if proven to be true, look for a replacement.

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Register to Reply
Register to Reply 18 comments

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

67model (2); Codemaster (1); Gadepalli Subrahmanyam (1); HUSH (4); JE in Chicago (1); PWSlack (1); SolarEagle (3); spades (4); truth is not a compromise (1)

Previous in Forum: Heat Run Test of Power Transformers   Next in Forum: Which Is Best Software To Learn In Electrical Engineering?

Advertisement