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Anonymous Poster

Calculation of Heat Generated in Control Panel

01/24/2006 8:31 AM

Sonu writes:
I am in process of calculating the heat load generated in the panel or you can say heat dissipated by various components like ACB, Contactors, MCB, Indicating Lamps, etc. I know the thumb rule for VFDs i.e. 10% heat loss of load capacity to the VFD. But I dont know how to calculate it for other components. Even I dont find it in any component data sheet of any manufacturer. Can somebody help me in this regard? I have to calculate it for the air conditioning of electrical room.

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Guru

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#1

Heat generated in control panel

01/25/2006 7:39 AM

The heat or energy dissipated can be calculated, but instantaneous values would be a chaotic prediction. Easy ones are lamps, just VA X duty cycle. The coils again VA X duty cycle the efficiency of the coil really doesn't matter in this closed system and it is used to reduce total VA anyway. Cable, current squared X resistance per metre X metres. Contact resistance, use a micro-ohmmeter and add a fudge factor like double. In reality new contacts arent too great until some contact wetting current removes the corrosion formed in storage. CTs, VTs, Autotrannies etc duty cycle X power X efficiency. Burdens duty cycle X current squared X resistance. Try your calculated result against 10% of system power and raise a bit if needed. If above 10% redesign. Remember the rules of thumb regarding efficiency of motors and transformers.

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Participant

Join Date: Oct 2005
Posts: 2
#2
In reply to #1

Re:Heat generated in control panel

01/25/2006 10:36 AM

If you need the calculations for air conditioning you could find some clues in the ASHRAE handbook, try this. Good luck Oscar

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Member

Join Date: Apr 2005
Posts: 6
#3
In reply to #1

Re:Heat generated in control panel

01/25/2006 12:36 PM

You can use the power consumption igures for various devices. For instance say you have an industrial grade relay with a coil that operates at 120 vac and draws 1 amp. Using the standard formula for power (W=I*E) 120 times 1 = 120 watts, the majority of which will be converted to heat. Then if it only has a 50% duty cycle you multiply by .50. Do this for each component and you will have your total wattage. Then all you have to do is use a good HVAC reference to figure how many BTU's of cooling power you need to keep things at an even temperature.

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Participant

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#8
In reply to #3

Re:Heat generated in control panel

02/10/2010 2:54 AM

We require to know the calculation for panel AC requirement for our 1 machine. The details are as below- Panel area = 7.5 * 4 * 2.5 ( ft ) Electrical accessories used inside the panel Drives = 25kw VFD = 11 kw 12 nos. MPCB ( range from 5 A to 20Amp) 20 nos contactors ( range from 5 amp to 20 amps ) 35 nos. relay ( rating 2 amp each ) Kindly suggest the panel AC reqd for this application , pl. elaborate the calculation details to understand the basic rules. Thanks & Regards Sachin Save

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Participant

Join Date: Feb 2010
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#7
In reply to #1

Re: Heat generated in control panel

02/10/2010 2:53 AM

We require to know the calculation for panel AC requirement for our 1 machine. The details are as below- Panel area = 7.5 * 4 * 2.5 ( ft ) Electrical accessories used inside the panel Drives = 25kw VFD = 11 kw 12 nos. MPCB ( range from 5 A to 20Amp) 20 nos contactors ( range from 5 amp to 20 amps ) 35 nos. relay ( rating 2 amp each ) Kindly suggest the panel AC reqd for this application , pl. elaborate the calculation details to understand the basic rules. Thanks & Regards Sachin Save

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#4

heat load

01/30/2006 9:18 AM

For air conditioning purposes, why not measure the control cabinet's surface area and temperature? The control cabinet will "appear" to be a fairly constant heat source with radiating surfaces all over. The temperature difference between the cabinet and the ambient air in the room will give you the information you need to calculate heat transfer to the room.

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Power-User

Join Date: Dec 2005
Location: Willenhall, UK
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#5
In reply to #4

Re:heat load

01/31/2006 6:00 AM

Go to rittal.co.uk or eldon.co.uk. they are cabinet manufacturers who supply cooling devices and will supply free software to calculate panel temperatures at various ambients and altitudes

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Anonymous Poster
#6

Re: Calculation of Heat Generated in Control Panel

05/26/2008 2:22 AM

Dear sir, if have the procedure for the calculation of the heat dissipation from the electrical control panel then plz reply to me.

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Guru
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#9

Re: Calculation of Heat Generated in Control Panel

11/28/2023 4:40 AM

Measure the current consumed by the <...panel...>, and multiply it by the supply voltage.

Simplesζ.

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