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Pressure Vessel Erection

02/15/2020 1:50 AM

Can anybody explain me where should be the location of lifting trunion for tall vertical towers. i.e., in the ratio of height of vessel.

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#1

Re: pressure vessel erection

02/15/2020 2:07 AM
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#2

Re: pressure vessel erection

02/15/2020 2:29 AM

Before doing any analysis on it, my guess would be between 2/3 and 3/4 of the vessel height.

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#3

Re: Pressure Vessel Erection

02/17/2020 8:51 AM

Yes. The individual from the organisation supplying the equipment needed to erect the vessel is in a good position to explain, because the location of the <...lifting trun[n]ion...>, the weight and dimensions of the <...pressure vessel...>, the site conditions and the dimensions of the erecting equipment are interdependent.

The ability of the <...pressure vessel...> to withstand the lifting stresses is also a factor to consider, being largely a function of the vessel dimensions, materials of construction, and the ability of the internals to withstand those stresses. This needs to be considered carefully as part of the design. It's no good trying to pick it up if it collapses under its own weight during the process.

More and more the condition of the equipment at the end of its service life is also a factor, as it needs to be able to withstand the stresses of controlled disassembly prior to disposal in whatever condition it might be in at that juncture.

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#4

Re: Pressure Vessel Erection

02/17/2020 9:43 AM

There are typically two lifting trunions used to erect a pressure vessel tower along with a lifting point (called a tailing lug) at the bottom of the vessel.

One crane will lift the top of the vessel via the TWO lifting lugs at the top And a properly sized lifting beam equipped with slings or chains. Vessels are shipped horizontally. As the vessel moves from a horizontal position to a vertical position, the slings/chains rotate around the trunions.

On the lower part of the vessel, tailing lug is used by a separate crane and lifted off the transport vehicle. As the vessel comes to a vertical position, the tailing lug is unattached.

The proper location and strength analysis of the top TWO lifting trunions is an extremely important duty of the vessel engineer ....

THIS RESPONSIBILITY SHOULD NEVER BE LEFT TO THE RIGGING CONTRACTOR !!!

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#5

Re: Pressure Vessel Erection

02/17/2020 10:22 AM

Wow

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#6

Re: Pressure Vessel Erection

02/17/2020 11:03 AM

Sizing, location and analysis of lifting trunions must be done as part of a detailed rigging study of all components as well as the path of the lift.

While the location of lifting trunions is typically along the upper 25% of the vessel length, there are no hard rules or rules of thumb.

It is important to note that this is most commonly done as a two crane lift and the design, analysis and evaluation of the tailing lug is equally as important as the lifting trunions.

Additionally, there should be consideration given to additional QC for all primary welds involved in the lift ....

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#7
In reply to #6

Re: Pressure Vessel Erection

02/17/2020 11:42 AM

It's interesting to note that, in the illustration, the top-end <...trun[n]ion...> is actually cylindrical, so that the lifting tackle and its method of attachment might allow the unit to rotate to the vertical.

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#8
In reply to #6

Re: Pressure Vessel Erection

02/19/2020 9:53 AM

This video is instructive and informative... Note how that the vessel is lifted by a top mounted central manway, not by a pair of trunions.

This rigging method was probably preferred because of the robust, high pressure nature of the Reactor and the chemical process need for a central manway atop the vessel. (my guess)

Also note the detailed engineering rigging studies made BEFORE the lift

Importantly, also note that, because of geometry and site limitations, how the tailing crane had to reposition itself in the middle of the heavy lift

https://www.youtube.com/watch?v=zFB1-84Olfw

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