I want to bend a 3 mm thick pipe in right angle.The diameter of pipe is 20 inch.what is the formula for designing this bend? pls provide step by step information.
sajid ahmad
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work is fine if it doesn't take much of your time.
First you need to understand the relationship in metalurlogy and the compounds of your pipe material. There are premade dending tools for most pipe up to 6" diameter.
Anything over 6", is usually made from the pipe manufacture. If you are using an extruded pipe, such as the type used in plumbing large quantities of fluid flow, oil, gas, sewage, it is to your best advantage to have the manufacture make the 90* bends for you. Thinwall pipe is only easy to bend and form if you have the proper molds and dyes to perform the function. 20" is a rather large circular area to bend and special equipement is used to bend such sizes. Large hydraulic press machines, radius sweep mold would actually cost more then $20K to fabricate, special incert material to help support the walls of the pipe from collapsing during the bend.
It is to your advantage, as a costing factor, to have the bended pipe made from the manufacture of the pipe. They have the special equipement for this type of function. During my time as a field engineer at several minning facilities, we always purchased the required 90*bends premade from our supplier. I would rather pay $400 for a 24" elbow over having to reinvent the wheel in any application.
Formula? What, you want me to do your homework for you? Ha!
If I were given the job, I would build a tool which would rotate around the outside of the pipe, and create a circular impression all around it. Then make another ring, and then another beside the first one. When I have 10 or 12 dented rings, the section of pipe will look like a bellows, and will be (compartively) easy to fill with sand, and bend to 90 degrees.
Your way will probably differ. My way would work.
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If it was easy anybody could do it.
Bends for 20in pipe are available from pipework distributors. There is no need to home-brew.
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"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
As it is not possible to bend 20 " pipe to 900 right angle by normal means, you can consider a 900 fabricated bend with 4 piece or 3 pieces of 20 inch pipe. Apart from 90 0 you can make even 600 or 450 also. This is similar to fabricated eccentric and concentric reducers of various sizes, where forgings are not available.
All the calculations for making above are available in " pipe fitter's and Pipe Welder's Handbooks".
Other option is big pipe bending machines specially made for bending pipes in cross country pipelines and manufactured by Caterpillar and similar Pipe Laying Companies. We have used up to 18 inches and feel 20 in. should be also available.
Sridhar.
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