Previous in Forum: Motor shaft and gear mating   Next in Forum: Looking for a Portable Tea Bag Making Machine
Close
Close
Close
7 comments
Rate Comments: Nested
Active Contributor

Join Date: Oct 2007
Location: india
Posts: 11

sheet metal

11/04/2007 1:24 AM

I want to bend a 3 mm thick pipe in right angle.The diameter of pipe is 20 inch.what is the formula for designing this bend? pls provide step by step information.

sajid ahmad

__________________
work is fine if it doesn't take much of your time.
Register to Reply
Pathfinder Tags: Sheet metal
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Power-User

Join Date: Nov 2005
Posts: 173
Good Answers: 3
#1

Re: sheet metal

11/04/2007 9:21 AM

First you need to understand the relationship in metalurlogy and the compounds of your pipe material. There are premade dending tools for most pipe up to 6" diameter.

Anything over 6", is usually made from the pipe manufacture. If you are using an extruded pipe, such as the type used in plumbing large quantities of fluid flow, oil, gas, sewage, it is to your best advantage to have the manufacture make the 90* bends for you. Thinwall pipe is only easy to bend and form if you have the proper molds and dyes to perform the function. 20" is a rather large circular area to bend and special equipement is used to bend such sizes. Large hydraulic press machines, radius sweep mold would actually cost more then $20K to fabricate, special incert material to help support the walls of the pipe from collapsing during the bend.

It is to your advantage, as a costing factor, to have the bended pipe made from the manufacture of the pipe. They have the special equipement for this type of function. During my time as a field engineer at several minning facilities, we always purchased the required 90*bends premade from our supplier. I would rather pay $400 for a 24" elbow over having to reinvent the wheel in any application.

Good luck on the hunt.

Maximo

Register to Reply Score 1 for Good Answer
Guru

Join Date: Jun 2006
Location: Ottawa Canada
Posts: 1975
Good Answers: 117
#2

Re: sheet metal

11/04/2007 10:50 PM

Formula? What, you want me to do your homework for you? Ha!

If I were given the job, I would build a tool which would rotate around the outside of the pipe, and create a circular impression all around it. Then make another ring, and then another beside the first one. When I have 10 or 12 dented rings, the section of pipe will look like a bellows, and will be (compartively) easy to fill with sand, and bend to 90 degrees.

Your way will probably differ. My way would work.

__________________
If it was easy anybody could do it.
Register to Reply
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#3

Re: sheet metal

11/05/2007 5:14 AM

Bends for 20in pipe are available from pipework distributors. There is no need to home-brew.

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Register to Reply
Guru

Join Date: Oct 2007
Location: Tulare, CA
Posts: 1783
Good Answers: 35
#4
In reply to #3

Re: sheet metal

11/05/2007 11:11 AM

I don't think you can bend it. I thought this was about sheet metal.

You're going to have to cut the pipe at a 45 degree angle and reweld the pipe at 90 degrees.

__________________
Why is there never enough time to do it right the first time but always enough time to do it over?
Register to Reply
Power-User

Join Date: Nov 2006
Location: Chennai - India.
Posts: 273
Good Answers: 18
#5

Re: sheet metal

11/05/2007 1:40 PM

As it is not possible to bend 20 " pipe to 900 right angle by normal means, you can consider a 900 fabricated bend with 4 piece or 3 pieces of 20 inch pipe. Apart from 90 0 you can make even 600 or 450 also. This is similar to fabricated eccentric and concentric reducers of various sizes, where forgings are not available.

All the calculations for making above are available in " pipe fitter's and Pipe Welder's Handbooks".

Other option is big pipe bending machines specially made for bending pipes in cross country pipelines and manufactured by Caterpillar and similar Pipe Laying Companies. We have used up to 18 inches and feel 20 in. should be also available.

Sridhar.

__________________
What we have done for ourselves alone dies with us: while what we have done for other and the society remains and is immortal.
Register to Reply
Active Contributor

Join Date: Oct 2007
Location: india
Posts: 11
#6
In reply to #5

Re: sheet metal

11/10/2007 1:30 AM

can you provide the name of authors and publications of this book so that i can purchase it? please help me.

sajid

__________________
work is fine if it doesn't take much of your time.
Register to Reply
Power-User

Join Date: Nov 2006
Location: Chennai - India.
Posts: 273
Good Answers: 18
#7
In reply to #6

Re: sheet metal

11/11/2007 2:57 AM

(A)

Data Book for

"Pipe Fitters and Pipe Welders"

By E H Williamson. Updated by CMJ Sutherland Associates

Building Services and Energy Consultants

Published by RUPA & Co. (civil Engineering) Rs. 20/-

(B)

"Pipe Fitters and Pipe Welders"

By Thomas W Frank land - Glencoe publishing co. Encino, California

Collier Macmillan Publishers, London.

In India by

ED Galgotia & sons

Technical, Scientific, Management & Medical Hand books

Postbox no.688

17B, Cannught Place

New Delhi - 110 001.

ph. 2321844 (old no. and would have changed by now)

Sridhar

*************************************************************

__________________
What we have done for ourselves alone dies with us: while what we have done for other and the society remains and is immortal.
Register to Reply
Register to Reply 7 comments

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Janissaries (1); LordMaximo (1); PWSlack (1); sajid ahmad (1); SRIDHAR (2); Yusef1 (1)

Previous in Forum: Motor shaft and gear mating   Next in Forum: Looking for a Portable Tea Bag Making Machine

Advertisement