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Anonymous Poster

Need help replacing a standard incandescent bulb with an LED bulb

04/10/2008 1:21 PM

I am trying to replace the stock lightbulb in my Mitsubishi Lancer Evolution's 3rd high mount stop light. From the factory the car has a 7440 bulb. I took this bulb out and measured it with an ohm meter and it measures about 1.0 ohm.

What I did was to buy the LED style bulbs that plug directly into the stock harnesses. These are replacement bulbs that fit the same as the stock bulbs. They are simply plug and play. I have done my reverse bulbs, and my brake lights.

The problem that I am having is that I am trying to fool the cars computer into thinking that the stock bulb is still in the 3rd brake light. My car has a sophisticated All wheel drive setup with sensors that look to see if the ABS is on. It gets this signal from the 3rd brake light. On typical cars, when you dont press the brakes, there is 0 volts at the rear 3rd brake light. On my car, when the key is on, it has about 1 volt. Since I have the LED in there, it gets funny and causes an ABS sensor error causing a lightup on the dash. Obviously when I step on the brakes it goes to 12-14 volts. The bulb appears to light up fine, it just causes this error after driving the car for 20 minutes or so. It goes away if i turn off the key and start it again.

My plan was to put a 50 watt resistor of 3 ohms in parallel with the led. If I get desperate I can put the stock bulb in parallel with the LED right?

Some things I measured....

The LED when put on a 12V battery directly draws about .2 amps. The incandescent bulb draws about 1.87 amps. I put a current meter in there to measure it.

if someone can help that would be great.

my email is djturbojp7@yahoo.com

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#1

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 5:35 AM

We are having that similar problem, in that the 8 w CCFL lamps when replacing standard incandescent bulbs, tend to Flicker quite abit, and especially the more you dim them down. We just had to add some small incandescent load to the system.

Where we are using 60 pcs of 8 watt CCFL lamps, there, they also need at least 60 watts of incandescent lighting in order to take away all the flicker..

So, I imagine that those LED do not draw enough to count as working by the car computer. You will have to add a balanced load of incandescent somewhere, and that should take away that warning notice.

Donald

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Anonymous Poster
#2

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 8:43 AM

The Mitsubishi computer apparently wants to see the resistance to the 3rd brake lamps as the same as the incandescent lamp. Install a resistor in series with the incandescent lamp at the same ohm rating as the the incandescent lamp. You might have to compensate for the resistance of the LED lamp.

Many of the automotive LED lamp manufactures recommend and offer resistor to do this.

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Anonymous Poster
#3
In reply to #2

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 8:46 AM

Error

Install a resistor in series with the incandescent lamp at the same ohm rating as the the incandescent (change to LED) lamp. You might have to compensate for the resistance of the LED lamp.

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#4

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 8:58 AM

On typical cars, when you dont press the brakes, there is 0 volts at the rear 3rd brake light. On my car, when the key is on, it has about 1 volt.

I would like to ask if that 1V that you have measured was with incandescent bulb or with the LED one. If was the LED, what is this voltage with the incandescent?

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Anonymous Poster
#16
In reply to #4

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/12/2008 10:24 PM

A friend of mine who has the same car said it is 2 volts with the incandescent. I haven't tested that yet but I still have the bulb sitting in my drawer. I can do it if I need too.

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#5

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 9:45 AM

Knowing how anal Japanese engineering can be, I'd bet a 5-spot that that ABS light and test system ALSO checks things like:

Low brake fluid level

Brake pad wear

Continuity test for burned-out brake lights

Along with checking the ABS system, too.

And it's BS like this that keep me buying German-build cars!

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#7
In reply to #5

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 10:04 AM

I'd bet a 5-spot that that ABS light and test system ALSO checks things like:

...Continuity test for burned-out brake lights

I think this is the problem and the question is what current (or voltage) would OK that check. The voltage on that incandescent bulb (it has to be accurately measured -tens or hundreds of mV) with the cold resistance of the bulb can give the answer.

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#6

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 9:48 AM

Try placing a 12 ohm resistor (at least 12 watts rating and make sure that it does not touch anything as it will get very hot!!) across the wires going to the lamp (not in series as many others have mentioned, that will make the problem worse!), with the LED lamp installed, this should cause enough current to flow to satisfy the computer.

If not, reduce it to around 9 Ohms (increase wattage rating) or so......

I would recommend ceramic resistances as used in old TVs etc...

The reason for your problem is that the sensor for the computer is expecting a higher current flow than the LED gives. You just need to increase the current flow.....

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#11
In reply to #6

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 1:10 PM

Hey Andy, along these lines resistance in the line..

I wonder if on our dimming Cold Cathode bulbs if we could use resistance on or on the outgoing lines of our incandescent Triac controlled new digital dimmer, and accomplish the same resisitance as these 60 watt bulbs people are using to stop the "flicker"??

I know this is off subject in this discussion, please feel free to PM me if you like

Donald

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#12
In reply to #11

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 1:20 PM

I did some research and it appears that most of the CFLs being produced are not dimmable under any circumstances.

Megaman has produced some dimmable versions (according to them the first dimmable CFLs) and you can read about it at:-

Megaman

Which use only conventional dimmers.......

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#13
In reply to #12

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 1:56 PM

Hey there Mr. Andy, (as they say in Arkansas country)..

I really appreciate that lead on Megaman..

Actually what I was referring to was the CCFL Cold Cathode version, not CFL.

These lamps in the Litetronics brand, actually dim quite well, with the exception of slight flicker on the downside.

This is easliy corrected by adding at least one 60 watt incandescent in each circuit.

My idea was, can I accomplish this same thing by adding the resistance Inside my dimmer, so the customer doesn't have to continually use these 60 watt bulbs..

Guy, we have been SO busy lately..

This Dimmer project has taken So much time, but the product is looking very good, and the customers love it


Donald

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#17
In reply to #13

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/13/2008 3:38 PM

Getting rid of 60 watts of power in the dimmer will make things rather hot, may I suggest that this is NOT a good direction!

I personally feel that the best way is the dimmable lamps only....or accept that one is a normal lamp!!

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#30
In reply to #17

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/14/2008 11:51 AM

Andy, check out my heat sink box: This dimmer has been tested at 5000 watts of incandescent dimming per circuit, 10,000 watts total, and it's only rated at 7,200 watts at 120v.

The whole box includding the sides has these heat sink ribs, do you think this box could handle that 60 watts of resistance inside the box, firmly fixed to the outside wall ?

Donald

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#32
In reply to #30

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/17/2008 9:31 AM

I would guess so!!!

I had in mind a standard wall dimmer!!!!

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#26
In reply to #13

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/14/2008 6:16 AM

Hi Donald,

I assume the flicker you are seeing is due to the triac not always latching on and dropping half cycles. Using a constant gate drive instead of a pulsed gate drive would correct the problem but require the addition of a neutral wire.

Best regards,

Shawn

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#8

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 10:26 AM

Hi djturbojp7

I think I can see what's happening - your 50W 3 Ohm resistor is the right idea but wrong value - it would work fine but get as hot as hell and waste power. Because of the VI characteristic of the LED, when off with a small leakage current, you are getting the 1V drop - use a higher resistance value in parallel with your LED - I would try 2.2KOhm 0.5W to start with, and measure the voltage across the LED when "off" - it should be substantially lower than the 1V you are getting with no shunt resistor. If this still isn't low enough, just keep decreasing the resistor value, and as required increase the power rating, so the resistor runs fairly cool. Hope that works. Regards John

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#9

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 11:45 AM

You need to get about same current draw when the brake is pressed.

So you need 1.87A or 2A on 12V V=IR R=6hom. P=VI P =24W. This will be the max current draw you'll need.

The system should work on a bit lower current draw. You can try lower current (higher ohm) say 1A, 12 ohm, 12W. You'll need to mount the resistor on body to help cool it down.

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#10
In reply to #9

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/11/2008 1:00 PM

Read post #6 again, you could have saved yourself the bother!!!

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#14

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/12/2008 10:09 PM

Hey guys this is djturbojp7@yahoo.com again - thank you all so much for all of your replies! This is way more help than I have been getting in the Mitsubishi lancer evolution forums. I got my 50 Watt 6 Ohm resistors the other day in the mail and they look very similar to the 3 Ohm 50 Watt ones I already had. I haven't put a resistor in parallel yet but I plan on doing that tomorrow because its going to be sunny and easy to work on the car.

when i measured a 1 volt draw WITHOUT the brakes pressed i was measuring on both sides of the LED I had installed.

Here is a picture of the bulb I am using in there... It is a direct fit in replacement for the 7440 and 7443.

http://a763.g.akamai.net/7/763/1644/5/app.infopia.com/img/image/fp/VPID/4810366

I also bought today a socket that will fit a standard 7440 bulb. It was only 3.49$ - I figure that if the resistor trick dosent work, then I can put the incandescent bulb in parallel and hide it in the trunk. I'll never know its on because it will only brighten up when the brakes are on, and I never use the brakes when the trunk is open. This is a last resort, because I want to try and make the resistor trick work first. I haven't checked this post in a few days but I really thank you for all your ideas. I will update you all on my findings.

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#18
In reply to #14

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/13/2008 3:41 PM

I am guessing a bit, but I suspect that the 1 volt just keeps the filament warm so that it is less likely to break when switched on fully.....Cold filaments quickly break.

I am sure an automotive design engineer could tell us if my idea is correct or not!!

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#33
In reply to #18

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/17/2008 5:12 PM

LED = no filament

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#34
In reply to #33

Re: Need help replacing a standard incandescent bulb with an LED bulb

12/21/2008 11:58 PM

See here: www.elecosn.com

Here are dimmable LED Bulb, and LED incandescent bulb

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Anonymous Poster
#15

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/12/2008 10:12 PM

Here is a picture of the style resistors I am using.

http://a763.g.akamai.net/7/763/1644/-2/app.infopia.com/img/image/fp/VPID/4783296

both the 6 and 3 ohm look the same, they are pretty big (2 inches or so) and have heat sinks. They are 50 watt rating.

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#19
In reply to #15

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/13/2008 3:42 PM

Should be good....

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#20

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/13/2008 6:13 PM

Ok - now this I don't understand.

I just hooked the 6 ohm, 50 watt resistor in parallel with the LED i was using as my 3rd brakelight. It seemed to operate perfectly, (light went on when I hit the brakes, I used a mirror so I could see)

Before I hooked the resistor in parallel it was measuring 1.11 volts when I did not press the brake. Now I took the same measurement with the resistor in parallel and I get 0.16 Volts, yet is seems to work right. I need to still drive the car for 20-30 minutes to really test if I get the same error. I will let everyone know tomorrow.

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#23
In reply to #20

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/14/2008 3:00 AM

Its simple Ohm's Law. There is a series resistor in the car (somewhere) that allows only (before) 1 volt. Due to the fact that you now actually are drawing MORE current than before ias you are using a 6 Ohm resistor, the available voltage has dropped.

This means that you may be stressing or heating up this unseen resistor more than it can take by the way, sometimes design engineers for cars design exactly and you have "overstepped" this, which is EXACTLY why I suggested to start at 12 Ohms in the first place, erring on the side of safety!!!

I am sure about 2 things, 12 Ohms would have the current you are now drawing, so halving the heat in this unknown, unseen resistor, halving the heat dissipated in itself and would still have an excellent chance of fully and correctly doing what you wanted to do in the first place!!

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#21

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/13/2008 6:22 PM

Also, you guys were right, those little buggers get hot! - I nearly burned my fingertips. Can I double sided sticky tape the resistor to the inside of the body?

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#24
In reply to #21

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/14/2008 3:02 AM

I doubt if such tape would handle the temperature. you need a proper mechanical connection.

Doubling the value to 12 ohms would halve the temperature developed.....as I mentioned in several previous posts.....

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#22

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/13/2008 7:34 PM

Hey guys I finally registered... no more "guest" posting

I just double checked. If I unplug the entire bulb I measure 1.03 volts with the key on, brakes off. When I plug in the LED/resistor assembly I get 0.16 volts with the key on, brakes off.

here is the picture of what I am using.


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#25
In reply to #22

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/14/2008 3:04 AM

I posted a couple of minutes ago telling you exactly what is happening and why as well as giving a fix......your 6 ohms is far too low.....try 12 or even 18!!!

Higher values may still do exactly what you want, but with far less current and far less heat being developed.....

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#27
In reply to #25

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/14/2008 11:03 AM

Hey Andy, this is a dumb question for one so smart as you, but on a 60 watt 130 incandescent, operated on 118-120 volts what would be the ohms measurement?

I am SO busy lately I have no time for simple things like this.. Sorry

Donald

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#28
In reply to #27

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/14/2008 11:20 AM

Hi Donald,

Using Ohm's law 60W/130V = 0.46A

130V/0.46A = 281.667 Ohms

then, 120^2/281.667 Ohms = 51.12 W

The resistance might be a little less as the filament won't be quite so hot at 120 vs 130 but not significantly different I don't believe.

But!!!! If measuring the cold filament resistance it will be about one tenth that amount or 28 Ohms.

Shawn

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#29
In reply to #27

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/14/2008 11:25 AM

A hot (running or lit) 60 watt bulb on 120 volts would be around 240 ohms, cold a lot less.

What is a 130 incandescent? Or do you mean one made for 130 volts, if yes, then the following is approximately true:-

It would take 0.46153846153846156 amps and have a 281.6666666666667 Ohms resistance when on 130 volts with a 60 watts rating.

Resistance will be very slightly less as it will not be quite so hot due to the slightly lower voltage when using it on 120 volts would give a running current of:-

0.42603550295857984 amps or very slightly more.

Not having such a lamp to test, it is difficult to be more exact.

It would have a slightly longer life due to the lower voltage.....and be slightly less bright....a night, you would not notice!!

This is only Ohm's Law , if you need more help.

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#31

Re: Need help replacing a standard incandescent bulb with an LED bulb

04/16/2008 10:59 PM

3 Days and 3 trips to work, no problems working good so far. I will increase the resistance if I get a full clean week or 2.

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