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Join Date: Aug 2007
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Temporary gas flow metering

05/10/2008 4:04 PM

On a oil production installation I am working on we have found that the flow indication is about 30% lower than it should be based on ratio and power consumption of the compressors. This either means that the compressors are not meeting performance, or the flow meters are not reading correctly (or perhaps the power measurement is not right).

Does anyone have a good suggestion for a flow meter that can be installed temporarily and that is minimally invasive and that works well in natural gas service, that we can use to verify the flow meters in the field? Attached are a couple possibilities. I have used Ultrasonic meters in liquid service with some success, but I don't know how well they work in gas service. Anyone familiar with the Aquaprobe? Any other technologies I should consider?

http://www.rshydro.co.uk/ABB-AquaProbe-pr-16165.html

http://archives.sensorsmag.com/articles/0801/50/index.htm

Thanks!

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#1

Re: Temporary gas flow metering

05/11/2008 1:56 AM

<compressors are not meeting performance, or the flow meters are not reading correctly (or perhaps the power measurement is not right).>

Check correct reading by meters

#1 compressors are not meeting performance, In Pressure,Out Pressure-Gauge

#2 power measurement KW/KVA metering recheck

#3 flow meters are not reading correctly

Correct Data interpreted from #1,#2 will reveal if #3 is showing incorrectly.

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Guru

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#2
In reply to #1

Re: Temporary gas flow metering

05/11/2008 8:47 AM

Yes, but if the flow meters are suspect, the pressure measurement and the power measurment might be considered suspect as well..

If you do a performance calc all are related. An error in pressure temperature flow or power will cause a problem with the calc. I would like to verify the flow to eliminate that as an issue.

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#3

Re: Temporary gas flow metering

05/12/2008 1:42 PM

You can try googling "Non-invassive ultrasonic flow meter". You will find a number of brand names for meters where ultrasonic transducers are strapped outside of the pipe. They may be permanent or temporary.

Notwithstanding, I would recommend that you check the variability of gas process temperature and pressure. Ultrasonic measurement is very sensitive to these two process variables. If P and T vary by more than 10%, you should consider an automatic P and T compensation of flow. You may want to google "Ultrasonic meter uncertainty analysis" for reference.

Finally, if P and T don´t vary so much, and if error is relatively constant in magnitude and direction, you may consider verifying all your calibration calculations and your ratio and power conssumption formulas. There may be an error in a constant, or in the value of the process P and T used for calibration and or other calcs. What they call a bias error.

Regards,

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Nestor, a.k.a. Agridulce
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