Previous in Forum: How to test sealed 12 volt Gel Cells   Next in Forum: Viability of natural gas conversions on cars and boilers.
Close
Close
Close
17 comments
Rate Comments: Nested
Anonymous Poster

Acrylic bonding

08/28/2008 10:57 PM

Hello I am hoping someone can help me.What is the best method for bonding two acrylic each other? Conditions are 1) Bonding should be without fastening screws & not to be visible 2) Curring time as minimum as possible.

Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Active Contributor

Join Date: Apr 2008
Location: India
Posts: 10
#1

Re: Acrylic bonding

08/29/2008 10:59 PM

Hi,

I think, you can try ALCOHAL to get the result you want.


Fourmdev

Reply
Anonymous Poster
#13
In reply to #1

Re: Acrylic bonding

08/31/2008 11:40 PM

Be specific....

Use ALCOHOL to bond acrylic to acrylic.

Fourmdev may think, he has to drink some alochol for bonding acrylics

Reply
Guru
Engineering Fields - Systems Engineering - New Member Hobbies - Model Rocketry - New Member

Join Date: Dec 2006
Location: Long.92E,Lat.26N
Posts: 1336
Good Answers: 14
#2

Re: Acrylic bonding

08/29/2008 11:06 PM

Please get help from Henkel:

Sponsored by Henkel Corp. World Leader in Adhesives, Sealants & Surface Treatments

Adhesives bond to plastics and other substrates.

Aug 29, 2008 Compatible with BlueWave® LED high-intensity spot curing system, DYMAX 3000 Series cures in seconds upon exposure to UV light and/or visible light. No-VOC adhesives form environmentally resistant bonds to plastics and other substrates including polycarbonate, PVC, phenolic, acrylic, metal, glass, and ceramic. BlueWave® curing system emits maximum visible light intensity output of over 2,500 mW/cm² from 8 mm diameter lightguide, and allows user to adjust intensity from 0-100%.

Reply
Commentator

Join Date: Mar 2007
Location: Chicago suburbs, USA
Posts: 73
Good Answers: 21
#3

Re: Acrylic bonding

08/29/2008 11:13 PM

For best results a solvent, such as methyl ethyl ketone (MEK), is used to "solvent-weld" the pieces together. When done properly, the joint disappears as the two pieces physically/chemically join together.

However, MEK alone won't fill in gaps very well. For rougher surfaces, you need to use a premade mixture of solvent and acrylic, such as IPS Weld-On (or similar) clear acrylic glues. Here's a great demo review from TAP Plastics and a supplier for Weld-on products:

http://www.youtube.com/watch?v=hT6Ow_cBTps

http://www.ridoutplastics.com/adandcem.html

Good luck,

Bert

__________________
Stoneridge Engineering - Wreaking Havoc with Electrons for over 40 Years!
Reply Score 1 for Good Answer
Power-User
India - Member - ROBOTICS Engineering Fields - Marine Engineering - New Member;I believe in integrating several disciplines of engineering.

Join Date: Jan 2008
Location: CHENNAI, INDIA
Posts: 302
Good Answers: 6
#4

Re: Acrylic bonding

08/30/2008 2:00 AM

Dear Guest

Please try Chloroform carefully without inhaling the fumes; it could knock you unconscious.It is instantly effective in joining two acrylic pieces.Most model builders use it.Take a small quantity of chloroform in a bottle and using a cotton swab, apply on both surfaces forming the joint and hold steady for a couple of seconds to get a permanent bond.The joint becomes invisible instantly.Please take care to replace the bottle cap immediately to avoid evaporation and also possible spillages on the work area.It should be available in a diluted form at the drug stores sold in small retail quantities.

D.Ramakrishna Naidu

__________________
Design & Build HOMOPHILIC Suprahuman ROBOTS
Reply Score 1 for Good Answer
Active Contributor

Join Date: Jul 2008
Location: Oslo
Posts: 18
Good Answers: 1
#5
In reply to #4

Re: Acrylic bonding

08/30/2008 4:41 AM

You can us Dichlo (Dichloride Methan, not 100% on the spelling*) Howerver, Chlorofrm is better, or so i've heard anyways. Dichlo is what modelmakers normally use joining acrylic, Chloroform is what we used to use, most people have stopped using it, as it is no good for your health.

Hold the pieces of acrylic togeher, apply dichlo with a brush on the joint, from top down, and you will see the fluid "soak" into the joint. (if the crylic is seethrough)

Bish bash bosh, its stuck, dichlo sets allmost instantly, and leaves an invisible joint. Dichlo "melts" the acrylic togehter, so don't put a second coat on, as this will only melt the joint you have allready made.

The same proceedure applyes to chloroform. Chloroform knocks you out though, dichlo only makes an infertilising fume. Ventilation, or a spraymask is a good idea.

__________________
I am the workshop king, I can make anything...
Reply
Power-User
India - Member - ROBOTICS Engineering Fields - Marine Engineering - New Member;I believe in integrating several disciplines of engineering.

Join Date: Jan 2008
Location: CHENNAI, INDIA
Posts: 302
Good Answers: 6
#10
In reply to #5

Re: Acrylic bonding

08/30/2008 10:14 AM

Thanks for your confirmation. Any thing other than chloroform will be safer. The use of chloroform is so widely prevalent in India by the "Cottage" industry making a large variety of acrylic products, I got the impression that that's standard procedure and unfortunately, there is no control or effective regulation on this use/misuse.

Regards

D.Ramakrishna Naidu

__________________
Design & Build HOMOPHILIC Suprahuman ROBOTS
Reply
Participant

Join Date: May 2017
Posts: 1
#17
In reply to #10

Re: Acrylic bonding

05/26/2017 8:17 AM

The bonding of 2 acrylics with cholroform is 100% safe if you do it with a proper way.
Here is how professionals do it

They get a 5mm syringe with the needle in the end and suck a small amount of chloroform for a bottle and close the bottle.

The needle is a ver small opening and so there are no fumes. This is why it is safe.

If you put chloroform on a cloth, a lot of fumes will produced from the contact with air but inside the syringe with a tiny hole of the needle there are no fumes.

Now you place the 2 acrylic pieces and join the surfaces you want to bond. You use some tape to hold the pieces in the right position.

In the join line between the 2 acrylics you inject the chloroform. You will see it while it is spreading between the 2 surfaces.

Let it for 2-5 minutes. That's all. Remove the adhesive tapes you used and ou have the combined piece you liked.

This is how pros make acrylic tanks and other things. This is also how we work with acrylic. 100% safe, very fast.
There is a special type of chloroform. In my local market costs 75euros per lt +shipping (about 25euros). We use it all the time and lasts for long time. To give you an example for a 20lt tanks we used only 5ml.
You can search it in your local market or - if you do not find - we can send you 100ml for 12eur + 10eur shipping with ELTA post office and tracking number.

my email is ftie-enterprises@biohydrogen-power.com
Thank you, be good boys and work safe.

Reply
Commentator

Join Date: Apr 2006
Posts: 91
Good Answers: 2
#6

Re: Acrylic bonding

08/30/2008 6:57 AM

Any acrylic solvent that evaporates quickly will work. And Super glues are acrylics.

Methylene chloride is available at paint stores and boat builders supply houses. Chloroform must be special ordered through a pharmacy. In the USA you will need a doctors prescription. Caveat: Solvents are flammable.

With any of these you will improve the early strength by warming the joint with a lamp or hair dryer.

Bobguz

__________________
"If we all worked on the assumption that what is accepted as true is really true, there would be little hope of advance." -- Orville Wright
Reply
Commentator

Join Date: Oct 2007
Location: Bass Lake, California
Posts: 62
Good Answers: 1
#7

Re: Acrylic bonding

08/30/2008 7:20 AM

www.tapplastics.com TAP Plastics is the coolest store in the world. I don't know what it's called but they have exactly what you need - you put the pieces together how you want them, load up a syringe of a solvent-type stuff made especially for joining 2 pieces of acrylic and squirt a few drops into the joint - capillary action pulls the adhesive into the joint and in a few seconds you will think it was always a single piece of plastic.

__________________
Some days you're the pigeon, some days you're the statue.
Reply
Commentator

Join Date: Nov 2007
Posts: 85
Good Answers: 4
#8

Re: Acrylic bonding

08/30/2008 9:06 AM

This is what I use, I got it at Post Apple Scientific Inc. on the web.

No license to buy.

1 Dichloromethane, Methylene Chloride, Lab, Amber Glass Bottle, 500mL - Single UnitPAS-C-3571-0500-01-L $10.12

------------------------------------------------------------------------ Subtotal $10.12 Tax Total $0.00 Shipping: UPS Ground $8.86 Grand Total $18.98

ChazL

Reply
Power-User

Join Date: Sep 2006
Posts: 128
Good Answers: 1
#9

Re: Acrylic bonding

08/30/2008 9:48 AM

Have you tried customer Service at: Air Prodcts; Rohm&Haas; Dow; Bayer? Henkel's Loctite?

Reply
Power-User
United States - Member - New Member Popular Science - Weaponology - New Member

Join Date: Apr 2007
Location: North East Pennsylvania
Posts: 331
Good Answers: 7
#11

Re: Acrylic bonding

08/30/2008 12:13 PM

Methyl Methacrylate (Acrylic) bonds well with solvent type adheisives that contain Styrene monomer. If you want an invisible bond choose one that is very thin and clear. Be sure your joint is very flat, smoothe and clean. Application is best done with a bottle with a syringe needle type tip. Clamp the pieces together securely, but not so tight that the acrylic gets cracked or crazed. Wherever you bought your Acrylic should be able to also sell you the adheisive. If not, check out this website www.glurguru.com .

__________________
Men are like steel, if they lose their temper they are worthless.
Reply
Guru
Popular Science - Weaponology - bwire Hobbies - Car Customizing - New Member

Join Date: Dec 2007
Location: Upper Mid-west USA
Posts: 7498
Good Answers: 97
#12

Re: Acrylic bonding

08/30/2008 6:51 PM

Google 'master Bond 40'

__________________
If death came with a warning there would be a whole lot less of it.
Reply
Anonymous Poster
#14

Re: Acrylic bonding

09/01/2008 10:33 AM

I would make sure that your edges are very smooth and flat. A machined edge would be best using tooling specifically for plastics

If you work in a humid enviroment I would use IPS Weld-on 4, it is water thin and you will need to use a bottle with a syringe type applicator. If you apply solvents to acrylic in a humid enviroment they have a tendancy to blush ( leave white marks on the material ). Weld-on 4 is slower bonding and is less likely to leave marks. Otherwise I would use Weld-on 3 it is a fast bond acylic adhesive.

To apply have your applicator bottle filled 3/4 full; squeeze out most of the air and invert the bottle releasing just enough pressure to cause a slight vacuum in the bottle so you are not dribbling solvent all over the place. Assuming you are gluing a right angle, place a peice of chip board ( the back peice of a legal pad) under the bottom peice a little way away from the edge you are gluing so if you accidently get to much glue in the joint and it goes over the edge it will not wick under your work leaving a mess. Place the other piece on top of your base peice exactly where you want it to be. while holding your second peice run the applicatior of glue along the joint squeezing just enough glue into it to make the joint clear. hold the two peices together for about 2 minutes; the joint should be strong enough to hold at this point. Allow 2-4 hours for a no stress joint or 24 hours if the joint is going to be stressed.

Most plastic supply companies will have applicator bottles with the syringe for less than $6.00 the glue is around $8.00 and will last a long time if you keep it closed tight. be sure to put any left over glue back in the can immeadiately after use to get the most for the buck.

you might consider bending the plastic using a heat strip you can purchase a your plastic supply company as well .

Good Luck

Jack Mester

Reply
Commentator
Hobbies - Fishing - Zoomer

Join Date: Aug 2008
Location: Wisconsin, USA
Posts: 89
Good Answers: 4
#15

Re: Acrylic bonding

09/03/2008 10:06 AM

Another option would be to use a UV cure adhesive, if the acrylic is clear. If you use a clear adhesive the bond should be invisible. You also have the luxury of adjusting or repositioning the two parts after assembly without fear of the joint hardening prematurely. A quick 1-2 second blast of high intensity UV light will cure the adhesive.

__________________
When in doubt, do it the right way.
Reply
Guru
Safety - ESD - New Member Popular Science - Cosmology - Amateur Astronomer Technical Fields - Technical Writing - Writer India - Member - Regular CR4 participant Engineering Fields - Optical Engineering - New Member

Join Date: Dec 2007
Location: 18 29 N 73 57E
Posts: 1390
Good Answers: 31
#16

Re: Acrylic bonding

09/03/2008 10:47 PM

Regarding NOT TO BE VISIBLE:

I do not think, this is possible. However smooth you make the edge of joint, it becomes visible.... it becomes reflective like mirror.

The joint will not be some thing similar to what you get if you bend the acrylic. You can minimize the joints, by hot bending

Reply
Reply to Forum Thread 17 comments

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Anonymous Poster (2); BertHickman (1); bobguz (1); bwire (1); Cardio-2 (1); Chazl (1); D.RAMAKRISHNA NAIDU (2); fourmdev (1); FTIE Enterprises (1); gadgetman (1); garyceng (1); gsuhas (1); MUKULMAHANT (1); Thornpile (1); Zoomer (1)

Previous in Forum: How to test sealed 12 volt Gel Cells   Next in Forum: Viability of natural gas conversions on cars and boilers.

Advertisement