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Member

Join Date: Aug 2009
Posts: 7

Air Column Compression Measurement

08/11/2009 2:38 PM

I need to measure compression of air trapped inside tube on the exhaust line of a valve actuator submerged inside a tank filled by water. The exhaust tube is pointed downward and is 1/4" stainless steel seamless tube. There is a check valve with 1 psi rating on the port side of the valve actuator and then about 4 inches of the 1/4" tube attached to the check valve pointing downward in a 90 degree angle. The vertical length of the tube portion pointing downward is 3 inches. In order for water would not ever be in contact with check valve sitting the trapped air in the 3" long tube (0.3125" OD x 0.049" WALL x 0.2145" ID T-316/316L TUBE) pointed downward will be pressed as tank get filled with water. Could any body help me on how to calculate the trapped air inside the tube in inches when there will be 1 feet of water above the bottom of tube to when there is 28 feet above the bottom of tube to make sure the trapped air will not be compressed enough so there be no water in contact with check valve sitting. The tank is vented to atmosphere at all time. If I need to increase tube length downward please let me know.

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Anonymous Poster
#1

Re: Air column compression measurement

08/11/2009 2:40 PM

Can you post a sketch?

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Member

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#2
In reply to #1

Re: Air column compression measurement

08/11/2009 4:24 PM

I have drawn the sketch in MS word file. If you give me your email address I will mail it to you.

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Anonymous Poster
#3
In reply to #2

Re: Air column compression measurement

08/11/2009 6:17 PM

Turn it into a jpeg:

  1. Hit the "Print Screen" button
  2. Open MS Paint
  3. Paste the picture
  4. Edit/crop as required
  5. Save as jpeg
  6. And then post here using the little camera icon or post to an imagehosting site such as http://imageshack.us/

This is for everyone to see/help and will avoid spam bots on posted email addresses.

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Member

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#4
In reply to #3

Re: Air column compression measurement

08/11/2009 6:38 PM
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Anonymous Poster
#5
In reply to #4

Re: Air column compression measurement

08/11/2009 7:57 PM

Alright - so this arrangement is going to be underwater by 1 foot to 23 feet, at times?

And you want to ensure water does not go up the tube to the check valve, right?

What exactly do you want to calculate? Pressure, volume, .... ?

"Could any body help me on how to calculate the trapped air inside the tube in inches"

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Member

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#6
In reply to #5

Re: Air column compression measurement

08/11/2009 8:10 PM

How much the trapped air inside the tube get compressed in length (in/mm) per every feet of water inside the tank? So I can calculate at any increment in feet of water inside the tank how much the air inside the tube is compressed? The point is, that the tube is long enough so water will never enter the check valve.

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Guru

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#7
In reply to #6

Re: Air column compression measurement

08/11/2009 11:04 PM

What is the pressure on the inlet to the valve actuator?

At 2.31 PSI per foot of water, I think you will have a maximum pressure at the tube end of 53 PSI or 3.5 bar. If my fuzzy memory is correct, the change in air volume should be inversely proportional to the change in pressure.

The displacement of air would be approximately 75% of the original volume. If my math and assumption is correct. To be safe I would make the vertical tube length 5 or 6 times the horizontal length from the check valve.

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Posts: 7
#10
In reply to #7

Re: Air column compression measurement

08/12/2009 12:54 PM

I think for every 2.31 ft of water inside the tank we have 1 psi, hence if the tank is full at 26 ft then we have 11.25 psi at the inlet of exhaust tube. Now I have to calculate the volume of air trapped inside the tube as how much it will compress for every feet of water added inside the tank, then I can determine the length of tube required. This will be similar to compressing air inside a cylinder and as pressure in psi is exerted on the piston rod. Do you have a formula that I can use to calculate the volume compression?

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Guru
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#8

Re: Air Column Compression Measurement

08/12/2009 3:24 AM

The pressure in the tube is its depth inside the tank multiplied by the density of water multiplied by acceleration due to gravity.

What's the problem with raising the free end of the tube above the maximum level in the tank and doing away with the check valve?

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#9
In reply to #8

Re: Air Column Compression Measurement

08/12/2009 8:13 AM

.......and why is there a need for this actuated valve to be submerged in water anyway? Why can't it be positioned on the pipe that is leading to/from the tank outside it?

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Power-User

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#11

Re: Air Column Compression Measurement

08/12/2009 3:40 PM

The pressure of 27.7" Water Column = 1 psig (approx.)

28 feet x 12 in/ft = 336" Then 336"/27.7 in/psi = 12.13 psig

12.13 psig + 14.7 psia = 28.8 psia then 26.83 psia / 14.7 = 1.83 atmospheres

Assuming that there was 1 atmosphere in the tube before it was submerged you have a 2 (1.83) / 1 compression ratio and the volume within your exit tube would be compressed (roughly) half way or 1.5".

This application sounds like Murphy is sure to show up.

In the very least I would extend the exit tube to, say 12" instead of 3".

A snorkel valve that would seal the tube from the entrance of water may have a better chance.

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#12
In reply to #11

Re: Air Column Compression Measurement

08/12/2009 4:13 PM

Thanks, very good answer, I assume the ratio comes from formula P1xV1=P2xV2, correct?

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Guru

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#13
In reply to #12

Re: Air Column Compression Measurement

08/14/2009 9:00 AM

Boyle's Law, I think. The volume of a fixed quantity of gas is inversely proportional to its pressure. You were wise to verify my previous estimate. Since you are dealing with an approximate 2bar pressure, volume would be about 1/2 the original volume.

As Mr. Bush once stated, "Trust but verify." Check out any statment I, or anyone else on the internet, makes.

Mr. Slack does ask some relevant questions. Wouldn't this be simpler to keep the valve and discharge out of the tank?

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#14
In reply to #13

Re: Air Column Compression Measurement

08/14/2009 9:49 AM

Thanks Mr. Ried for helping me on this issue. Those comments about extending the tube to top of the tank for the exhaust air and placing the valve outside the tank are not possible because first this valve dumps water in pre-load tanks on an offshore drilling rig similar to ballast tank on a ship that dumps water to the sea by gravity and the pressure of the water column inside the tanks. The valve can not be installed outside of the hull of vessel. To extend the tubing to top of the tank there are twenty three tanks and the cost of installing tubing on tank bulkheads and all required tube fittings and mourning hardware will be costly so I was looking for a more economical installation. Once again thanks for your help and Mr. Kreher in helping me to resolve this issue.

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Users who posted comments:

Anonymous Poster (3); atalebi (6); PWSlack (2); Ried (2); Tom Kreher (1)

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