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Small Water Turbines

09/21/2009 11:56 AM

I have a seasonal water falls with thirty eight feet of head. I would like to know why there apparently are no water turbines that are variable speeds. The problem I have is sizing a turbine for a flow that changes. Thanks!

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#1

Re: small water turbines

09/21/2009 3:40 PM

Just a thought, but couldn't you find out what your lowest flow rate is and size for that flow. Then adjust your flow rate by mechanically restricting it to keep it at that rate. A small flow meter with a feedback could adjust a valve or gate to maintain an even flow.

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#3
In reply to #1

Re: small water turbines

09/21/2009 8:22 PM

The stream eventually dries up in the late spring. I would like to produce as much power as possible. As the flow is reduced I would still like to produce power as low as I could go. Thanks!

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#4
In reply to #3

Re: small water turbines

09/21/2009 10:31 PM

How are you going to access this potential energy?

Dam?

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#5
In reply to #3

Re: small water turbines

09/21/2009 11:02 PM

Eagle,

Have you looked into using an inverter driven by a variable speed turbine?

Jon

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#11
In reply to #3

Re: small water turbines

09/22/2009 5:40 AM

GA for the first sensible idea that I read.

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#2

Re: Small Water Turbines

09/21/2009 5:04 PM

If you have a constant 38 foot head of water, why would the flow rate effect the turbine speed?

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#12
In reply to #2

Re: Small Water Turbines

09/22/2009 8:33 AM

If his stream dries up, he's gonna have problems no matter what.

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#6

Re: Small Water Turbines

09/22/2009 12:39 AM

A Kaplan turbine has a variable pitch runner.

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#7

Re: Small Water Turbines

09/22/2009 1:00 AM

it's all about the power controller you use .look into it.

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#8

Re: Small Water Turbines

09/22/2009 3:18 AM

The frequency of the generated power depends on the rpm if you are generating AC power. What is done at hydrostations is to use a governor to regulate the inflow to the turbine depending on the load on the generator. The turbine always runs at the same speed. If the load increases, the generator torque increases trying to slow the turbine. The governor opens the inlet valve increasing the water flow and the reverse when the load decreases.

In this case you may have to reduce the load on the generator to match water availability.

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#13
In reply to #8

Re: Small Water Turbines

09/22/2009 9:38 AM

Bioramani,

"The frequency of the generated power depends on the rpm if you are generating AC power"

For a small water turbine an inverter could provide the desired voltage and frequency right up until the water can no longer turn it fast enough. RPM would not be a problem.

A lot of new emergency generators operate that way. The engine speed automatically changes to match power demand. Therefore, if you're powering only some small appliance or lights, the generator runs at a low engine rpm. Then, as power demand increases, the engine revs up accordingly. The key is its multipole rotor with a small stator and Pulse Width Modulation inverter. This design is smaller and lighter than a conventional two-pole alternator and large stator.

Most generators can't power anything with microcomputers or sophisticated electronics — their generated power has too many spikes and irregular wavelengths that can mess up and even destroy sensitive equipment. With an inverter system's Pulse Width Modulation (PWM) wavelength distortion is less than 2.5 percent. It's ideal for equipment that requires stable frequency and voltage.
A water turbine driven inverter generator would be ideal for your application.

Jon

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#15
In reply to #13

Re: Small Water Turbines

09/22/2009 10:33 AM

Thanks Jon! I am learning a lot and look forward to living off the grid!

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#16
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Re: Small Water Turbines

09/22/2009 10:49 AM
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#9

Re: Small Water Turbines

09/22/2009 3:43 AM

You want the tail to wag the dog?

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#10
In reply to #9

Re: Small Water Turbines

09/22/2009 4:54 AM

Not a bad analogy as the end of the penstock is usually called the tail race!

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#14
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Re: Small Water Turbines

09/22/2009 9:54 AM

funny guy!!!!

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#17

Re: Small Water Turbines

09/22/2009 12:15 PM

Hi

I install micro-hydro for a living and make use of variable flows all the time. I use ES&D or Harris Turbines with four nozzles. I size the nozzles (using 1, 2, 3 or 4)for the flow variables throughout the year and activate/deactivate as the flows change seasonally. These are DC turbines and batteries, inverter, etc are required equipment. Good luck.

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#18
In reply to #17

Re: Small Water Turbines

09/22/2009 12:44 PM

Thank you! What is the lowest flow you would recommend at thirty eight feet of head for use of the harris turbine? This would tell me which turbine to look at. I would be looking at a hybred ( solar/water) system for my power supply.

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#20
In reply to #18

Re: Small Water Turbines

09/22/2009 8:40 PM

The Harris Pelton Turbines can operate on as little as 4 gpm, but at 38 feet of head that isn't going to produce much (~16 watts). At 48 VDC they are rated up to 2.5kVA. If you can pick up a little more head by tapping farther up the creek you would be better off, but simply, you can expect your production as follows:

(Flow[gpm]*Head[feet])/10=output[watts]

so at 100 gpm*38 feet/10=380 watts. +/- for system efficiency. 9.12kVA/day.

Remember to size your diversion load to carry both your PVs and your hydro combined.

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#21
In reply to #20

Re: Small Water Turbines

09/22/2009 8:44 PM

Thank you!

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#22
In reply to #21

Re: Small Water Turbines

09/23/2009 10:14 PM

Egertolearn you would get more from this, and all these folk, if you knew your approximate flow rates, so we knew your installation scale.

Volume affects everything, including the type of turbine best suited, the power capture electrical approach, so water flow and/or electrical regulation choices.

If you have a big variation, you may even consider a dual system of Pelton + Francis. Also with a big seasonal flow variation there is usually a big variation in rubbish. Pelton's small jets mean they need cleaner water than Francis. This effects how and where you place intakes and strainer design and maintenance. These links may be useful.

http://www.absak.com/pdf/peltonspec.pdf

http://www.brighthub.com/engineering/mechanical/articles/26551.aspx

http://www.absak.com/catalog/product_info.php/cPath/33_89_92/products_id/18

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#23
In reply to #22

Re: Small Water Turbines

09/24/2009 8:23 AM

Thank you for all the informational links. I have a flow rate estimate from 1000's gallon/min. to an actually test in late spring before dry season of 78 gallons/min. I would like to size this so I take advantage of all the flow possible. Rubbish is not a problem, thought soil sediment will be.

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#24
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Re: Small Water Turbines

09/25/2009 3:46 AM

Landscape cloth does part sediment from flow of water very well.

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#25
In reply to #20

Re: Small Water Turbines

09/25/2009 8:55 AM

I have another question. I have a pond at the bottom of my water falls. Would it make sense to put in a wind mill water pump to pump water back to the top of the falls? I would need to find one that would pump as much water as possible.

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#26
In reply to #25

Re: Small Water Turbines

09/25/2009 10:39 AM

For pumping water, I suggest investigating Sum Pumps- solar-powered pumps that I have installed with no battery backup- they pump when the sun is shining, and rest at night. Fairly effective, when one does not need constant water supply...

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#27
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Re: Small Water Turbines

09/25/2009 11:16 AM

I've set up pumps as a diversion load. You would still need a resistive element as a backup diversion load, but a pump can be used.... you won't get as much water back as you dropped down, but it's something.

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#28
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Re: Small Water Turbines

09/25/2009 3:59 PM

Adding a water wheel may aid/supplement the windmill when de wind does not blow?

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#29
In reply to #25

Re: Small Water Turbines

09/26/2009 5:01 AM

Trouble with windmills at the bottom is getting the mill high enough to get some wind.

Other than that, it should work quite well.

The suggestion of a solar pump would probably be better (and more expensive I suspect).

A pumped storage can be quite an effective energy store.

You will, of course, need some sort of dam up the top.

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#30
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Re: Small Water Turbines

09/26/2009 10:37 PM

How about a dam below and a basin above?

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#31
In reply to #29

Re: Small Water Turbines

09/27/2009 9:44 AM

Thank you all for your input. I need to look into the wind mill at the top with a total lift of approx. 50 feet from the pond below. The top is somewhat flat so a pond at the top would be a challenge. Solar would be expensive and the efficiency may be a problem as the average days sun shine is around 1 day of sun to 7 days of clouds. Nice huh!

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#32
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Re: Small Water Turbines

09/27/2009 4:54 PM

Full heavy clouds will diminish PV efficiency however broken cloud cover can producer increased efficiencies over that of a cloudless day due reflection off the clouds too.

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#19
In reply to #17

Re: Small Water Turbines

09/22/2009 2:04 PM

I, too, am working with a small hydro installation using Harris Turbines with multiple nozzles, apparently same scheme you are using (activate/deactivate nozzles to accommodate varying flow rates). So far, it works...

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#33

Re: Small Water Turbines

10/29/2009 1:09 AM

Hello eagertolearn,

I am not sure I had anything to do with your starting your own thread, but I am pleased you did!

Have you found an answer to your question yet?

Take car

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#34
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Re: Small Water Turbines

10/29/2009 9:10 AM

Hello, I am still exploring everything. I have some college students coming to my land to do a site evaluation for solar. I would be looking at a hybrid system for my home. I am also looking at diverting another small water source (run off) towards to top of my falls to increase volume. Still trying to achieve the biggest bang for the buck! Take care!

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