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Marine Adhesives

10/07/2009 11:20 AM

A general question concerning experiences with Marine grade adhesives. In preparation for my next "home project" I am researching various marine adhesive systems, two part epoxy verses 1 part container adhesives. Just asking for general feedback concerning experiences with these adhesives and perhaps some cautions about what not to use.

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#1

Re: Marine Adhesives

10/07/2009 12:45 PM

General feedback, since epoxy is a fiber reinforced plastic bond, one needs to consider what is being bonded depsite the label. I like JB Weld's products. Also general comment, if you get the two part kind and get the ratio just right, they work great. For whatever reason, sometimes even when I think I have the ratio correct, the product doesn't dry as fast or harden as well, meaning I missed the correct ratio, doesn't happen often so I keep using the two part stuff. Two part or one part depends on your marine application too, are you under the water line on fiberglass, or partially wet location suich as back of boat, or are you bonding metal? JB Weld can do most of that, and they make a few different lines of adhesive products too. I like www.epoxysystems.com so you might want to check them out, they have more than just epoxy products.

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#2

Re: Marine Adhesives

10/07/2009 1:21 PM

What, specific materials do you intend to bond? By bonding, I assume that you mean joining complete assemblies together using adhesives?

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#3

Re: Marine Adhesives

10/07/2009 1:37 PM

Sorry fellows . . . my application will be building of a wooden boat. Good comments so far.

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#6
In reply to #3

Re: Marine Adhesives

10/07/2009 10:46 PM

Look into using resorcinol glue. Very different from epoxy but quite durable and effective. better than epoxy in some applications.

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#4

Re: Marine Adhesives

10/07/2009 2:07 PM

Oh, well I know fiberglass and aluminum, but don't know a thing about wood boats. I just looked up Wikibooks for somethiong and found and read this, it was a good read for me but might be elementary for you: http://en.wikibooks.org/wiki/Do-It-Yourself/Wooden_boat Have fun with the project!

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#13
In reply to #4

Re: Marine Adhesives

10/08/2009 6:36 PM

Hi, Matt_Skywalker!

Y'know, sometimes a guy just deserves a GA for hitting the nail on the head; and he doesn't have to be an expert. While I rarely give a GA for a linked referral, yours was excellent, and it definitely falls within my circle of rarity.

Mark

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#20
In reply to #13

Re: Marine Adhesives

10/12/2009 4:33 PM

Thanks! It's just fun to help others and learn new stuff.

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#15
In reply to #4

Re: Marine Adhesives

10/08/2009 10:03 PM

The type 'A ' grade plywood is bonded together with a phenol formaldhyde resin which is the generic name for resorcinol type glue. I had to look up the formulation for resorcinol before I realized it was the same thing. Generically speaking plywood is a specific flat shape cold molding technique in that the wood is not steamed to form it but pressuer and heat is applied to the glue bonded veneers And resorcinol is a specific brand name. Sorry for the confusion.

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#5

Re: Marine Adhesives

10/07/2009 10:28 PM

IBEX starts on MOnday in Miami...

International boatbuilding exhibition.... they will build you a wood boat

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#7

Re: Marine Adhesives

10/07/2009 10:59 PM

Hi there, try this link, their 2 pack is excellent, canoe to super yacht

http://www.westsystem.com/ss/

Hope this helps

cryogen

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#8

Re: Marine Adhesives

10/08/2009 12:23 AM

Devoe makes a epoxy primer and a epoxy finish cost for steel ships but for wood fiberglass will give you a longer life. But then wood and water to me spells trouble I like steel hulls.

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#9
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Re: Marine Adhesives

10/08/2009 2:41 AM

Dadw5boys wrote: But then wood and water to me spells trouble I like steel hulls.

I respectfully suggest a rethink on that point. There are many instances of wooden ships being found that sank several centuries ago and remnants are still found intact. in addition It has been proven that logs that have been submerged for a century or so can be successfully salvaged and cut up for good quality lumber. Try that with steel beam or plate. Back where I used to live in Ontario several diving companies were salvaging old growth timber and making a profit sawing up the logs for resale. I discovered that out here in BC a company also was logging sunken trees and doing quite well selling the lumber. These sunken trees were part of the flooded areas created by power dam reservoir flooding. A naval architect colleague of mine made a convincing argument for cold molded construction as a durable and environmentally sound construction method. He showed me photos o of a hurricane damaged 80 footer that was sucessfully repaired and refitted. You could not do better with a steel or FRP yacht.

His point about environmental soundness was cold molding allow the use of what would otherwise be inferior grade of wood. Cutting wood into thin strips or veneers allows the poor quality bits to be removed and using only the clear grained pieces. Wood is a renewable resource which steel and FRP is not. Granted steel and aluminum can be recyled but FRP is not suitabe for recycling.

Anyone who has sailed in wooden ships will attest to their superior characteristics compared to metal or plastic. Yes its true that wood can eventually rot, but steel and aluminum corrode faster and plastic blisters. Wood immersed in salt water full time does not rot. Ony drying wood partially exposed to air and fresh water (rainwater)rots from bacterial activity.

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#10
In reply to #9

Re: Marine Adhesives

10/08/2009 8:23 AM

I had a 103 ft Ketch built from Monkey Wood. It was over 100 years old when I bought it at an auction held by drug agents in the Bahamas. Some guys from England used it to lay off the east coast of the U.S. and smuggle pot to Speed Boats until a storm blew them into U.S. Waters and the Coast Guard got them.

I refitted it and hauled frozen lobbies to the states and toilet paper, light bulbs and stuff like that back for about 12 years. It had a 2 cylinder English diesel engine with a broken piston rod. The head of the pistons were 4 ft across. It was a real thumper. When it fired the whole boat shook they said. I replaced it with 2 Detroit's to power the gensets for the freezers seldom using the engines to turn the propeller shaft. We ran with the sails. The Spar and Mains were over 50 years old and there was little damage to the wood. The men testified in court the cost of taking care of the boat is what drove them to smuggling.

Few yards would even agree to haul the ship after so many wooden boats had cracked in the haul and owners sued. One yard went under after hauling a wood boat to do the bottom from legal fees.

There is only one guy left building boats out of Monkey Wood, the same wood used to Noah's Arc. He works on a small island off the coast of Africa. I hope one day to go there and get one built in a Chinese Junk style to live on. If not an old steel hull sailboat with 4 good anchors will be what I go with. Steel's can do a lot of damage if they break lose in a storm. I know that many have go down but the sea is a harsh mistress.But maintenance for one person or two on a wood boat is a killer. It is the maintenance I was referring to about wood.

Check out the http://1000days.net/home/ , guy setting a record 1000 days at sea. The same time it would take to fly to Mars.

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#11
In reply to #10

Re: Marine Adhesives

10/08/2009 2:09 PM

There is only one guy left building boats out of Monkey Wood, the same wood used to build Noah's Ark.

According to KJV God instructed Noah to use resinous woods and another version mentions gopherwood, no mentin of Monkeywood. The instructions futher said to seal the planks with pitch or tar. My own experience with gluing resinous wood is the resin and oils prevent using epoxy as an adhesive. Teak wood also requires care in first stripping out the natural oils or else the glue does not hold.

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#12
In reply to #11

Re: Marine Adhesives

10/08/2009 6:27 PM

Yeah I know I remembered that after I posted it . For some reason monkey instead of gopher was stuck in my head, maybe this 6 year old here hanging all over me. I worked with a lot of woods on boats each step is so time consuming. Give me a grinders or sand blasters on steel that was all I was saying to begin with.

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#14
In reply to #9

Re: Marine Adhesives

10/08/2009 6:44 PM

Hi, elnav!

Fibreglass entrained ferro cement for me! Mmmmm, HONEY!! Now that's a yacht!

Mark

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#16
In reply to #14

Re: Marine Adhesives

10/08/2009 10:05 PM

Mark have you got a link that shows 'HONEY" which I assume is a boat by that name

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#17
In reply to #16

Re: Marine Adhesives

10/08/2009 11:07 PM

Hi, elnav!

In this case, "HONEY" was just an enthusiastic expletive! I don't know for sure if the gods of the sea would approve of a land-based sweet treat for a boat's name, unless it was the nickname for some sailor's main squeeze, of course.

Here ya go, tho! Feast your eyes on a few lovely immortal pieces of solid sailing sweetness.

http://www.ferrocement.org/ (Caveat: I don't think the "75 -footContessa Del Mar" really exists. The picture may just be a shill for people to log into the resort, but the rest are quite real.)

Mark

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#18
In reply to #17

Re: Marine Adhesives

10/09/2009 1:38 AM

Yes they certainly are nice! Back when I lived in the Toronto area a few of my friends built ferro cement boats, mostly Bruce Robert designs. One guy even built a sea schelle(?sp?) designed for ferro construction, but he decided to build it out of FRP -boy was she heavy! He built it upside down and then rolled the empty shell right side up when bare hull was completed Never cracked anything. One time while I worked for JJtaylor down by Stadium street at Western Gap and the National Yacht club we molded the hulls upstairs in the old lofting room. Overnight a wind blew a new hull off the roof of the assembly shop and the hull cracked as she hit the ground 15 fet below. The Contessa 26 were not lightly built.

Speaking of odd boat names, how about CAVU; a pilots terminolgy.

CAVU = Clear And Ceiling Unlimited.

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#19

Re: Marine Adhesives

10/10/2009 1:01 PM

In building wooden boats and other structures, I've had good luck with Raka epoxies. (I've also used System 3 and WEST, with good results -- but they are more expensive.) For fun, I have built a couple pirogues with waterproof construction adhesive (polyurethane) and the construction is fast (screwed and glued) and the boat serviceable, even in small rapids (class 1-3). These were finished in plain latex exterior house paint, and the total cost was perhaps $60.

Epoxy is better for a "real" boat, and is very flexible in the ways it can be used. You can mix in various fillers (glass balloons, wood fiber, silica, etc) to get the characteristics you want. The Gougeon brothers (the WEST system folks) have published loads of info on how to use epoxies and fillers in boat building. Read plenty of back issues of WoodenBoat to get a feel for what people are doing.

A major advantage of epoxies for boat building is that they do not shrink or expand when curing and can be use to bridge gaps (given the correct filler mix) so that joint fit is not critical. Making tight fitting joints in curved pieces of wood is difficult, so epoxy can make what would otherwise be a difficult job much easier. Joints should always be painted with raw epoxy first, so that the fillet joint is not "starved" of epoxy as it cures.

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