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Join Date: Dec 2009
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Megging wiring

12/31/2009 10:58 PM

with 600 volt wiring what is the recommended meggar voltage setting?

Will megging at 1000, then 2500, then 5000 volts harm the insulation?

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#1

Re: Megging wiring

12/31/2009 11:11 PM
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#6
In reply to #1

Re: Megging wiring

01/02/2010 3:55 AM

Great reference!

16 years ago I used to work at a panel shop. The cabinet wiring was DC tested to 2x rated plus 1000v DC and measured for leakage. Unfortunately I can't remember the max milliamps before it was considered a failure. I think it is written up in a code book somewhere. The control transformer grounds were also lifted for this test. Some electronics had to be removed also.

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#2

Re: Megging wiring

01/01/2010 12:21 AM

Well, there would be a difference between nondestructive testing and its counterpart, testing to (or beyond) failure....

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#3

Re: Megging wiring

01/01/2010 3:08 AM

Conduct meggering by 1000 V only if you want to get insulation resistance of this wiring.

Common practice 600V has rating till 1000 Volt maksimum.

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#4

Re: Megging wiring

01/01/2010 8:33 AM

Hi JOECPO1,

The applied voltage must never exceed the cable rating! The 500VDC Megger test is extremely sensitive to leakage and as you are seeking an INFINITY reading (anything less is a failure) this potential is quite satisfactory.

Remember that high voltage tests on long runs of sheathed cables can leave them with a charge which must be discharged safely, thru' a resistor, to avoid possible injury.

Good luck,

Massey.

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#5

Re: Megging wiring

01/02/2010 3:53 AM

Depending on who you talk to, an insulation test is a necessary evil. Continual testing for some people is not a good thing while others believe it does no harm.

There have been several papers on the high voltage testing of cable, unfortunatly I can't find them to pass on, but there has been research into the damage continual high voltage testing does to cable. But the main word here is "CONTINUAL".

If you have a cable that is rated to 600 volts, (is it the voltage it will carry or the max rating of that cable?) you must consider the following; the reading you get at 1000 v which is suitable for this cable, will depend on temperature of the cable, the length and therefore the cable resistance.

You make no reference to what is connected to the end of the cable, or is it just a length of 3 core cable(?), does the cable have armour? So the test would be phase to phase and then each phase to earth(armour)

To keep it simple, test at 1000 volts, with nothing connected to the cable. Do not test further at higher voltages, no need as the result would be the same. Your first test, depending on the length of the cable you will see, (with long lengths of cable) a slow build up to infinity, and the opposite for short lengths. Do not remove the insulation tester immediately after you complete the test as the "Megger" will discharge the voltage build up in the cable, as was mentioned in an earlier reply. Leave it connected for a few minutes.

Please read the safety instructions of the instrument you are using and make sure you have the leads connected correctly as you will either have no reading or a reading you are not sure of.

You should see a reading of infinity or close to depending of the factors I mentioned earlier.

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