I have an AM/FM/CD radio in my sailboat. I installed it myself. The first one was an expensive marine unit which failed after a few years so I replaced it with a inexpensive standard car unit. It worked fine for a few years also but one day I noticed an acrid smell near it. A few days later I looked again and saw that the antenna lead had MELTED! The antenna is mounted at the top of a 45 ft grounded aluminum mast and a coax cable comes down the mast and into the radio with a standard car antenna jack. Two days later I noticed that other cables attached to the radio but unconnected to anything had also melted and now the fiberglass above it was clearly charred. Clearly there had been flames there so I took it all out. Today I replaced it with another new car radio from a different manufacturer.
My question is "What the heck could have caused the burning and melting wires???" At first I assumed a lightening strike but the CD player portion still works. For all I know the radio might work too but I had to destroy the antenna jack to remove the radio. A lightening strike probably would have taken out all of the electronics on the boat but nothing else is damaged and I see no other evidence of a direct lightening hit. No fuses or breakers were ever blown. The apparent minor fire happened while the radio was OFF. There are two power leads to it, one that is always on to keep memory intact and one that only comes on when the radio breaker is on. All I can think of is that the first power lead may not be fused (it certainly isn't on a breaker), and that perhaps it wasn't fused in the radio either and there was a short in the radio that caused high currents and eventually heat and melting wires. I'm lucky the boat didn't burn down.
Any other theories I might check out? The new radio has a standard plug in auto fuse on the back.
Bill
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