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Solar Water Heating Idea

05/26/2010 6:49 AM

Hi all, I am working on an idea to heat water by making it pass through transparent tubes that are partly filled with small black beads. The beads are caught inside the tubes between two sieves, so they won't escape. The idea is that the beads absorb the solar radiation and transfer the heat to the water. Cold water enters at the bottom of the near vertical tubes, making the beads whirl inside the tubes, and the heated water flows out at the top end. I'm now searching for the proper type of beads. They should be small, (diameter about 0,5 to 0,8 mm), black and inexpensive. Preferably their density should be slightly higher than water, between 1,1 and 1,5. And of course they must be water resistant and non-toxic. I am sure these beads must be available as off-the-shelf supplies for some kind of industrial application or other. Any suggestions where to look are highly welcome. Thanks in advance!

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#1

Re: Solar water heating idea

05/26/2010 6:59 AM

It seems a rather convoluted way of doing it...
You need surface area this worked for me, cheap and simple.
Del

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#2

Re: Solar Water Heating Idea

05/26/2010 10:45 AM

Glass or ceramic bead media would be my first choice. Density about right, size and color adjustable, low or no toxicity (inert).

Is this idea really that much more efficient or less expensive than the "simple" solutions (like Del's) that have been working fine for many decades?

Sorry, I keep trying to apply those pesky things called physics, math, and cost. Best wishes on your project.

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#4
In reply to #2

Re: Solar Water Heating Idea

05/26/2010 12:01 PM

@ Del: I don't think it is convoluted, on the contrary, it is stunningly simple. The surface area equals the total surface of all the particles exposed to the sun. @ mjb: I agree about glass or ceramic beads, or maybe graphite. The problem is: where to obtain them, off the shelf? What industry is using these kind of beads or balls? As for efficiency: I'm trying to find a low-cost lightweight low-risk heat-storage solution for the (hybrid) solar fruitdryers I'm building in Africa. The panels will consist of the double wall (acrylic or polypropylene) used for 'glazing' patios etc., actually square tubes between two sheets. @ DVader: Yes, the beads will occupy space, up to 1/6 of the tube's volume, but there is no transfer-loss because the surface of the beads is in contact with the water. Another great advantage is that the panel won't overheat when there is no water flowing, it switches itself 'off' because the particles will sink to the bottom.

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#5
In reply to #4

Re: Solar Water Heating Idea

05/26/2010 12:21 PM

I gave you a hint in my first 5 words, but here it is again...

Do a Google search for "Glass or ceramic bead media"

and proceed from there. Good luck.

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#8
In reply to #5

Re: Solar Water Heating Idea

05/27/2010 3:03 AM

@ mjb: Thanks for repeating, I didn't take it as a searching hint at first but turns out very fruitful, just what I was looking for! BLACK beads remain a problem though. @ Del: No traces of nut found in your answer. You're right concerning surface. However, I'm not going to use "glass tubes" (as explained in #4). And lightweight and low-cost are high priorities, as well as non-vulnerability. @ kebang: I think the movement of the particles, touching the inside everywhere, will keep the the panel free of algea, don't you? If not, I could still add a few grains of sodium carbonate now and then. see this video: http://www.particlepanels.com/2010/02/here-we-go.html (sorry, linking nor spacing seem to work...)

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#32
In reply to #8

Re: Solar Water Heating Idea

05/28/2010 1:41 PM

love that site/video.. brilliant engineering and inventing.

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#6
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Re: Solar Water Heating Idea

05/26/2010 1:58 PM

Of course you are free to dissagree...but have you thought about the problems of sealing glass tubes and linking them up...
The surface area of the particles isn't very good as if you take one spherical particle, only half is exposed to the sun, and much of that is exposed at an oblique angle, the one particle will then shade some of the others.
BUT... if you had flat particles laid out flat with no gaps between...ah! we call this a sheet!
A sheet of black material with a glass face plate...(plate is cheaper than tube) with water trickling over the surface. This would be cheaper, simpler to make and more effective. Other than that I totally agree with you.
Del

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#3

Re: Solar Water Heating Idea

05/26/2010 10:50 AM

Yes, your idea will work, but why not simply use black painted copper pipes to carry the water? After all, the beads in your concept will occupy space and reduce the water carrying capacity of your tubes.

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#9
In reply to #3

Re: Solar Water Heating Idea

05/27/2010 3:59 AM

An effective, cheap and simple answer, therefore a GA from me.

Why go to the bother of searching for some black beads.....a total waste of time, probably money as well and wait up for possible pump problems if just one escapes into the system...... impractical.

K.I.S.S. is the master word.......

If the simple system is a few % less effective (I doubt that but just in case) then build the simple system a tad larger......remember, the energy is free in the first place, so taking a little bit more of it is not a failure. Thats why I would never buy the evacuated glass tubes unless I only had a tiny area to use AND money was no object!!

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#11
In reply to #9

Re: Solar Water Heating Idea

05/27/2010 7:45 AM

I worked at a small solar factory back in the early eighties... We put together some Siemens evacuated tube collectors with 8 tubes.. could boil water in 2 minutes! faster than the kettle. neat and easy to maintain. (socket type adapters)

Chris

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#13
In reply to #11

Re: Solar Water Heating Idea

05/27/2010 9:21 AM

...but not cheap......

If its a DIY project and costs are a problem, you can build something with a greater catchment area for a small part of the costs of a complete system.

My Daughters Grandparents in law paid almost $50,000 for a system recently. Its good, but payback will take over 30 years at the present energy costs.....and their roof STILL leaks.......they would have been better off getting the roof right!!!

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#21
In reply to #13

Re: Solar Water Heating Idea

05/28/2010 5:05 AM

Hi Andy.

I am curious what system was purchased for $50,000 that sounds very expensive if it was for domestic use. Perhaps they would have been better using your own design.

Garth

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#24
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Re: Solar Water Heating Idea

05/28/2010 10:19 AM

They are two old people and they got taken to the cleaners. They never told anyone what they were doing, it just "arrived" and was installed, I have never seen the bill but that was the sum that was bandied around, I was fit to be tied!!!

But its NONE of my business......I never even speak to them, totally weird.

I do not even have a clue, nor am I really interested if it actually works or not!!!!

I feel that they got completely taken in, legally of course......

Their whole roof needs redoing sometime in the next couple of years, so the whole shebang must get taken down for that.......stupid, stupid, stupid.....It leaks rain in several places and snow in many....

By the way, I have never actually built such a system myself, I design such things in my head/and on paper and make up a check list of what I feel needs to be done and how it should work, but I have not invested one red cent till yet. Maybe one day......

I have even done a tentative idea for firmware for a PIC to control one unit, safely, with checks for stuck solenoids, over temps and non working pumps.....etc etc etc.....lotd of fun!

I found that a full house insulation saves more money when I checked it out a couple of years ago......my house is now fully insulated. the only change I would change retrospectively is to increase it from 10CM to 15CM thick......when all about me are still installing 5 - 6cm.......on hot sunny days people think we have an air conditioner running even with only 10cm....!!! We still have one, but have not needed it since the house was insulated.

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#7

Re: Solar Water Heating Idea

05/26/2010 11:58 PM

I think you will have a serious problem with a quick buildup of algea inside the transparent tube, rapidly reducing the efficiency of the unit...

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#10

Re: Solar Water Heating Idea

05/27/2010 7:32 AM

Hi Fredart,

Please let me know your e-mail add I will send you detailed write up on DIY Home made Solar Water Heater. It is cheaper way of making Solar Water Heater.

Regards,

Suresh Sharma.

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#15
In reply to #10

Re: Solar Water Heating Idea

05/27/2010 11:47 AM

Just go to the web site build it solar.com and you get plenty of information.

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#12

Re: Solar Water Heating Idea

05/27/2010 9:17 AM

The bead thing seems to be the current 'hot thing' around. İ have seen it on a couple of other blogs and one site dedicated to it. As others have pointed out it is a lot of work to make a backwards step.

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#14

Re: Solar Water Heating Idea

05/27/2010 9:41 AM

Hello Fredart,

I think the use of beads will be a waste of time and money due to the perceived recipient surface area issue as previously discussed by others in this Blog. May I suggest that you instead try Evacuated glass tube collectors with a copper pipe heat tube installed inside of them. I'm currently building 52 of them for my system to heat the house via the existing Hydronic System + to produce Domestic Hot Water. These tubes are highly efficient, but very expensive brand new. As far as I know, these types of tubes are state of the art and the most efficient energy efficient in terms of radiant energy capture and transference.

However, you can buy US Government Surplus tubes (NASA and USDOE test bed surplus) on Ebay for a cheap price (less than $25 USD apiece in the US.....more if elsewhere due to freight costs and insurance). I've tested some of my tubes just this past month in the weak May sunlight, and as a result I found that I was obtaining heat bulb temps of around 350 degrees F without the tubes being connected to any heat transference device like a water-jacketed heat transfer manifold. Anyhow, if you go this route just make sure you buy the tubes that were manufactured w/ the gold film on the inner tube and that there is a vacuum present between the two glass tubes.

You can also artificially boost the capture radiant energy from the sun by installing a fabricated Linear Fresnel Lens (curved or flat) that is made of Acrylic. At a minimum, you most likely will boost the captive radiant energy by a factor of no less than 8 Suns......and ideally, up to 15 or more Suns. Beware, these lenses are not cheap! There are several companies worldwide that manufacture these lenses....in Japan and the UK.

Just a little guidance.....Suns up!

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#16

Re: Solar Water Heating Idea

05/27/2010 11:53 AM

Is water the best medium to collect heat?

Yes, to store heat maybe, but air is easier and cheaper to transport
and, can be passed through an exchanger, to heat the water.

Would a glass panel, (sheet) fixed about 100mm above a black/dark roof surface,
draw air under it's open base, be heated as it rises to the apex, to be extracted
via a trunking at the apex by a fan, directing it to a heat exchanger, work better?

I have thought of doing something like this for a while, being always put-off
by the £xx thousands of pounds asked for by the certified installers.

I am inclined to try a simple, if less efficient (?) air system, than a seem (to me)
an "over-complicate" water / pump / piping system. What do the team think?

jt.

I'm a very simple fellow....

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#17
In reply to #16

Re: Solar Water Heating Idea

05/27/2010 12:04 PM

İ am all for solar thermal air heating - have seen several home made units on the net that worked quite well. Water heating for space heat is more difficult as you need higher temps - someone mentioned a vacuum tube system that would certainly take of that though.

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#18

Re: Solar Water Heating Idea

05/28/2010 12:47 AM

About 50 years ago, on the island of Petit St. Vincent in the Caribbean, there was a hotel with a solar still which provided freshish water from sea water by means of a solar still. This was essentially a shallow swimming pool of salt water covered with a plastic sheet which deposited condensed water into a peripheral gutter.

It was decided to increase the evaporative surface by floating black plastic beads on the surface.

I think that these beads were un-expanded polystyrene beads. This is the raw material used to make steam-expanded polystyrene insulating sheets and coffee cups.

I have a vague sense that this idea was not successful. Maybe it was algae as has been previously suggested. Anyway, you could check it out. It's cheap.

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#19
In reply to #18

Re: Solar Water Heating Idea

05/28/2010 2:51 AM

TO ALL RESPONDENTS: Many thanks for all your friendly answers, critical remarks and skeptical reactions. Most were actually off-topic though, since I was really only asking for suggestions regarding the black beads. In this strict sense there was just one "good answer", provided by mjb, which I missed at first. Most contributors also seem to overlook the piorities I pointed out. On the whole I'd recommend closer reading, especially to russ123: I provided the address of the "site dedicated to it" that is rumored about by you (#12) as if I had not[] (#8).

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#20
In reply to #19

Re: Solar Water Heating Idea

05/28/2010 3:18 AM

Most everyone was simply pointing out: 1) Not a new idea 2) in our opinions, not a good idea and 3) No advantage involved over existing systems. When one posts ideas they should be ready to accept observations or not post to start with.

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#22
In reply to #20

Re: Solar Water Heating Idea

05/28/2010 7:04 AM

Good post.

Why did you post it off topic? it was on topic though I somehow doubt that the OP will understand that, as what he wants to do, in the way he wants to do it, is:-

HIGHLY UN-recommended by all of us except one......because we thought he should know that it was not a good idea and could have many problems.....

.....and probably be no more efficient than the simple & TESTED version that Del built some years ago.....plus being far fiddlier and it would seemingly have a supply problem in finding the beads wanted......and as I pointed out, he will have fun finding them again if something happens to the sieves!!!

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#23
In reply to #22

Re: Solar Water Heating Idea

05/28/2010 9:59 AM

I re-read all the posts and can't find a single one that agrees the beads are a "good" idea. Which one did you think was positive?

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#25
In reply to #23

Re: Solar Water Heating Idea

05/28/2010 10:27 AM

That's what I meant when I recommended closer reading. Answering "on topic" is not the same as agreeing that it is a good idea. But maybe Andy is more concerned with his in-law's expenditures...

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#26
In reply to #25

Re: Solar Water Heating Idea

05/28/2010 11:03 AM

The bead idea is interesting and if you have any indicators (efficiency, cost, etc.) that it can be better than existing systems, you should pursue it. I did try to answer your original request and only then asked if you really thought the idea had merit. I don't see the net benefits, but that should not stop you!

As for answer votes, I really don't care about mine (unless I can trade them for cash ) and I only vote +/- when answers are really good or really bad. Many good answer votes seem to be given for sarcasm and off-topic rants. This is disappointing for an "Engineering Forum", but not unexpected

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#28
In reply to #26

Re: Solar Water Heating Idea

05/28/2010 12:10 PM

Thanks mjb, I agree with your attitude and opinion. I'm pursuing the idea of a cheap, 'appropriate technology' heat storage for use with the fruitdrryers I'm building in Africa. I expect abundant insolation will compensate for (efficiency) shortcomings in return for merits like lightweight, non-vulnerability and being unattractive stealing targets. However, Alex Nugent's website (particlepanels.com) indicates quite acceptable performance.

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#27
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Re: Solar Water Heating Idea

05/28/2010 11:51 AM

Not really......

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#29

Re: Solar Water Heating Idea

05/28/2010 12:25 PM

why not just put black dye in the water?

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#30
In reply to #29

Re: Solar Water Heating Idea

05/28/2010 12:55 PM

For environmental and practical reasons: it would no longer "switch itself off" and overheat when the water stops flowing. Could be done though, in a different configuration i.e. absolutely closed circuit. Take a glance at the video (mentioned in my comment #8).

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#31
In reply to #30

Re: Solar Water Heating Idea

05/28/2010 1:28 PM

when flow stops.. just cover it up. or turn away from the sun, if using solar tracking system. will check video.

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#33
In reply to #30

Re: Solar Water Heating Idea

05/28/2010 2:26 PM

Interesting (but may times unimportant) features like the turbulent flow on sun side, the laminar flow on shade side, and the auto shut down feature may get too much attention.

An auto shut down feature IS highly desirable in something like a nuclear reactor where the consequences of thermal runaway are enormous. For your stated application, I would expect cost-efficiency-reliability to be the critical parameters.

It can be difficult to take a step back and impartially evaluate a new idea and its application. That's where advice from critics may be useful. You will eventually determine if this works for you or not. I would try to enjoy the journey (learning experience) as much as possible, regardless of the final outcome.

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#34
In reply to #29

Re: Solar Water Heating Idea

05/28/2010 5:17 PM

That would do it!!

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