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Determination of Size of Conductor/Cable

05/31/2010 6:21 AM

How to determine the size of conductor or cable...i need the basic formula.. not a selection chart from different manufacture.

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#1

Re: determination of size of conductor/cable

05/31/2010 11:47 AM

The size of the conductor or cable may be determined by the current (amperage) and the voltage requirements. If you can find that information, you can check the National Electrical code table 301.16 and match the ampacity of the conductor to your requirements. Also, take in consideration the if the conductor will be copper or aluminum. Aluminum conductors will require a larger size in order to carry the same current.

If you need to determine the size in order to install the cable or conductor inside a raceway, the NEC also have tables that will provide that information.

The only formula I can think you can use in order to determine the size will requirer you to know the distance, ampacity and resistance per foot of the conductor you may want to select and see if it can carry the load to be connected. In this case you will need to have a manufacturer's table that will provide you wit this info.

Hope this helps.

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#2

Re: determination of size of conductor/cable

05/31/2010 12:47 PM

I guess you've forgotten the formula for converting conductance into conductivity. But don't forget you'll also have to include the heat dissipation per unit length of a resistance formula. Oh and since we're talking about heat you'll have to also include the effects of heat on the insulation. So you'll also need to calculate the electrostatic breakdown voltage over temperature to determine a catastrophic failure level and for just the change in resistivity of the insulation. Thinking about insulation, you'll also need to include a conditional clause for deciding to include the moisture permeability equations in case the wire will be direct buried. Another conditional clause on the insulation will be if ultra-violet radiation degradation of the insulation should be considered. You should also include a conditional analysis to see if the wire lengths will be long enough that transmission line calculations instead of lumped element calculations need to be done.

Now I could go into a little more depth and provide you these formulas and conditionals, but I've gone as far as I will without getting paid for my services.

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#6
In reply to #2

Re: determination of size of conductor/cable

06/01/2010 5:56 AM

Thanks! -- Saved me a lot of typing!

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#3

Re: determination of size of conductor/cable

05/31/2010 2:05 PM

(a+b)(a-b) = a2-2ab+b2

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#4
In reply to #3

Re: determination of size of conductor/cable

05/31/2010 8:20 PM

Instead, try (a+b)(a-b) = a2-b2.

Or (a+b)(a+b) = a2+2ab+b2.

Or (a-b)(a-b) = a2-2ab+b2.

Your formula mixes up everything,

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#5

Re: Determination of Size of Conductor/Cable

06/01/2010 3:52 AM

→ British Standard 7671.

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#7

Re: Determination of Size of Conductor/Cable

08/21/2010 11:42 AM

Your question is not clear.If you have a wire and if you want to know its size(cross section) you should measure the diameter,type(solid/flexible/stranded),material(copper/aluminium and properties)size of strands(if multi stranded) and refer tables provided by any reputed manufacturer.Calculating may not give accurate results.

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