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Conductivity of Heat Through Copper?

06/16/2010 2:41 PM

I have a piece of flat copper, 150 mm X 30 mm X 1mm thick. I put 50 watts onto one (150 mm) end, how much arrives at the other?

so:
Surface area: .00015 m2
Distance: .03 m
thermal conductivity copper: 400 W.m-1.K-1

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#1

Re: Conductivity of Heat Through Copper?

06/16/2010 4:10 PM

depends on ambient temperature and grade of copper

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#2
In reply to #1

Re: Conductivity of Heat Through Copper?

06/16/2010 4:26 PM

About 25 C, I guess, and whatever they make standard plumbing pipe out of.

Ballparkish figures are ok.

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#3

Re: Conductivity of Heat Through Copper?

06/16/2010 4:29 PM

Is it flat copper or copper tubing? Is there water inside?

Conduction

When a temperature gradient exists in either a solid or stationary fluid medium, the heat transfer which takes place is known as conduction. When neighbouring molecules in a fluid collide, energy is transferred from the more energetic to the less energetic molecules. Because higher temperatures are associated with higher molecular energies, conduction must occur in the direction of decreasing temperature.

This phenomenon can be seen in both liquids and gases. However, in liquids the molecular interactions are stronger and more frequent, as the molecules are closer together. In solids, conduction is caused by the atomic activity of lattice vibrations as explained in Tutorial 2.2.

The equation used to express heat transfer by conduction is known as Fourier's Law. Where there is a linear temperature distribution under steady-state conditions, for a one-dimensional plane wall it may be written as:

Equation 2.5.1

Where:

=Heat transferred per unit time (W)
k =Thermal conductivity of the material (W/m K or W/m°C)
A =Heat transfer area (m²)
ΔT =Temperature difference across the material (K or °C)
=Material thickness (m)

Example 2.5.1

Consider a plane wall constructed of solid iron with a thermal conductivity of 70 W/m°C, and a thickness of 25 mm. It has a surface area of 0.3 m by 0.5 m, with a temperature of 150°C on one side and 80°C on the other.

Determine the rate of heat transfer:

The thermal conductivity is a characteristic of the wall material and is dependent on temperature. Table 2.5.1 shows the variation of thermal conductivity with temperature for various common metals.

Table 2.5.1
Thermal conductivity (W/m °C)

Considering the mechanism of heat transfer in conduction, in general the thermal conductivity of a solid will be much greater than of a liquid, and the thermal conductivity of a liquid will be greater than of a gas. Air has a particularly low thermal conductivity and this is why insulating materials often have lots of air spaces.

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#4
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Re: Conductivity of Heat Through Copper?

06/16/2010 4:49 PM

It's copper pipe which I've cut lengthwise and flattened. It's air on both sides. I'm using it as a fin to conduct heat from the hotspot of a parabolic trough to another, thinner, copper tube containing ethanol.

I had a look at Fourier's law, but I don't know the hot or less hot temperature, I was hoping to use the wattage to calculate them.

Speaking of which; how do I calculate the temperature of one end of a plate, given a wattage gradient across it? What do I consider the wattage per volume to be?

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#5
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Re: Conductivity of Heat Through Copper?

06/16/2010 5:00 PM

I don't know. I'm as dumb as a cat, and I hate converting everything into units I can understand. The only metric unit I can relate to is 9mm.

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#7
In reply to #4

Re: Conductivity of Heat Through Copper?

06/16/2010 11:09 PM

Using table from lynlynch...

The thermal resistance of your piece of copper as described is

0.03[m] / (400 [W/m-degC] x 0.15[m] x 0.001[m]) = 0.5 [degC/W]

If you have a source of power delivering 50 [W] to one edge, 50 [W] will flow to the other edge (ignoring side losses) and the temperature RISE across the copper piece should be

50 [W] x 0.5 [degC/W] = 25 [degC]

So the hot side should rise to a temperature 25 [degC] above the cold side (containing the ethanol) when 50 [watts] of heat is flowing through the copper.

Suggest reviewing literature describing thermal calculations for electronics and heat sinks.
Something like this might be useful... http://www.altera.com/literature/an/an185.pdf

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#6

Re: Conductivity of Heat Through Copper?

06/16/2010 7:30 PM

You gotta have a temperature difference. And watts is power, not energy, so that's not the way to approach it. But, temperature will drive the process.

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#8

Re: Conductivity of Heat Through Copper?

06/17/2010 3:33 AM

Assuming no losses you will need a temperature difference of about 27ºC to transfer 50 w over 30 mm of a 150 mm x 1 mm conductor. The radiation loss for the average temperature rise will be about 1.4 W.

Ball park figure will be about 48.6W delivered to ethanol.

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#9
In reply to #8

Re: Conductivity of Heat Through Copper?

06/17/2010 3:35 PM

Oh, ok, cool. So the losses are pretty small then?

Out of interest, how would that look for aluminium? (250 W/m/K)

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#10
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Re: Conductivity of Heat Through Copper?

06/18/2010 1:37 AM

Quote:how would that look for aluminium? (250 W/m/K) Unquote

Since aluminum conductivity is about half that of copper the temperature rise would be nearly double, say about 50ºC, for which the radiation loss will also be nearly double, say 2.8 to 3 W.

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#11
In reply to #10

Re: Conductivity of Heat Through Copper?

06/18/2010 4:56 AM

Gotcha, in order to transfer 50 watts (minus side radiation) through the metal I need to establish a hot end temp of 103 C (78 + 25).
(I'm guessing a greater hot temp will not increase the rate of flow, since there's a maximum of 50 watts going in?)

So final question: how do I calculate the rate of temperature increase on the hot end? I know what 50 watts will do to 150 X 30 X 1 mm copper (4.5 ml, 40 g), but how do I figure in the gradient?

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#13
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Re: Conductivity of Heat Through Copper?

06/27/2010 5:47 AM

The difference needed to transfer 50W is 25 degC. If the cold end is at a fixed temperature the gradient is automatically fixed by the wattage. Either the cold end or the hot end should be constant if the wattage is fixed. Since the cold end is ethanol, probably the cold end will react its boiling point. Gradient is directly controlled by the wattage. If this is a fixed 50W the hot end is automatically fixed. Curious to know how a fixed wattage is input into the hot end. Bioramani

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#12

Re: Conductivity of Heat Through Copper?

06/18/2010 4:57 AM

It depends upon how little heat is lost to the environment between the two ends.

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