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Heavy-Duty Battery Systems

11/23/2010 4:35 PM

Having completed a lengthy study in to heavy-duty battery systems for use in re-newable energy automotive projects, it seems that current technology is restricted to small sized vehicles required only for transporting two to four people; and sadly most of these are hybrids the larger they become, which do not meet the requirements.

Nonetheless, my search continues to try and find sources of reliable, heavy duty battery systems for use in larger, heavier vehicles capable of carrying larger loads without the need for alternative energy supply. I would welcome any member of the CR4 forum to advise if they know of any current organisations or institutions who are presently working on battery drive systems that have durability, excellent power characteristics with improved weight/power ratio's and of course reliability.

Would welcome any constructive contributions.

"Just as our eyes need light in order to see, our minds need ideas in order to create." -- Nicolas Malebranche

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#1

Re: Heavy-duty Battery systems

11/23/2010 5:31 PM

Favor hablar inglés.

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#2
In reply to #1

Re: Heavy-duty Battery systems

11/23/2010 5:50 PM

As in "In vino veritas; in cervisia carmen; in aqua E. coli."?

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#6
In reply to #1

Re: Heavy-duty Battery systems

11/23/2010 7:00 PM

No disrespect, it is very much spoken in English!!!!!

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#11
In reply to #6

Re: Heavy-duty Battery systems

11/24/2010 1:08 AM

Yes, but very stilted and perfumy.

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#13
In reply to #11

Re: Heavy-duty Battery systems

11/24/2010 5:42 AM

A general opening is considered more applicable than a long-winded, full description that you seem to require. Thus if this was the case, the CR4 Forum discussion start would be the equivalent of "War and Peace" by Tolstoy.

A discussion can be begun simply, and as later contributors have done, they have provided "constructive" comments.

As a Guru, you of all should respect the purpose of the Forum, and not seemingly alienate guests, enquirers, or other members; otherwise you alienate yourself and the forum!

I have noted many of your previous comments, and you can be constructive, which I applaud, but to disrespect other contributors would seem malevolent.

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#14
In reply to #13

Re: Heavy-duty Battery systems

11/24/2010 8:12 AM

"The question over the single power source is central to the concept, since hybrids do not form part of the research being instigated, as this would be contrary to the investigation.

This forms the basis of my interest in seeking "constructive" contributions via the CR4 Forum, if that is possible!

To assist further in anyone's understanding of the enquiry, the point of the research is to determine whether, despite the current information available (which suggests that "pure battery powered" vehicles of large size are currently not viable) are indeed potentially achievable and within "commercial cost-effective reach" by combining new battery technology, currently available drive-transmission technology and other contributary engineering disciplines."

What, exactly is your motivation here??? Have you read a few books on the subject? Done internet research?

I'm really unclear why you think we should contribute anything to your quest. You have laid down some onerous "rules" for the forum with your admonition of constructive comments only. It seems to me that if anyone disagrees with you, you cry foul.

I, for one, think you may have been sniffing some Brown's gas along the way, and I'm still suspicious of your motivations and your insistence that you lay down the ground rules for this discussion.

What makes you any more of an expert than any of the rest of us????

Anxiously awaiting your constructive explaination of your "research"

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#15
In reply to #14

Re: Heavy-duty Battery systems

11/24/2010 9:58 AM

Further to your comments, you will be surprised that the research process as been undertaken under provisions set out by the governing body instigating the report, so that is the "dictates" of the research! If you are commissioned to prepare reports on a particular subject, you do not deviate away from the original objective unless you wish to look ridiculous.

In regard to "crying foul", I think you're guilty of that yourself, and simply wish to demean the purpose of the forum!!

Having put the final touches to the report for my end user; it crossed my mind to see what the CR4 forum could generate in objective discussion on the issue of "independent battery operated automotive technology"; however, it seems with the exception of a few genuine contributors, the exercise failed. This either is a failing on my part believing the forum is indeed an genuine arena for discussions on engineering and technology matters or a intrinsic failing of the forum itself! Clearly the jury is out on that issue, but I would like to take the opportunity to thank all those who did contribute with "constructive comments".

It would have certainly been interesting whether my conclusions are fair, or indeed misguided despite having engaged in extensive communications with various qualified sources other than the internet (which incidently played little part in the research process, other than to locate suitable notories to participate in the project); my motives were therefore quite simple, open up a discussion with professionals or non-professionals in such a forum as CR4 if need's be to determine other opinions or comments. Perhaps I was not altogether specific enough, but it as already been noted that not everyone wishes to share their hard earned knowledge with others; that's perfectly reasonable, but it does not preclude the possibility that someone within the forum wishes to contribute to what is an extremely important issue - namely reducing the impact of unnecessary pollution driven technologies.

"Pleasure in the job put perfection in the work." -- Aristotle

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#16
In reply to #15

Re: Heavy-duty Battery systems

11/24/2010 10:05 AM

Wouldn't it have been easier to just say, "I'm not going to tell you"?

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#17
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Re: Heavy-duty Battery systems

11/24/2010 10:18 AM

I hope that we as taxpayers didn't have to fund such pompousness.

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#18
In reply to #17

Re: Heavy-duty Battery systems

11/24/2010 10:29 AM

Wouldn't surprise me if we did. Take away all the fluff and what do you really have.

None of the OP's posts give any demonstrable evidence that he knows anything about battery technology. Almost looks like a pfishing expedition.

There I go again, with those negative vibes................

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#24
In reply to #17

Re: Heavy-duty Battery systems

11/24/2010 12:46 PM

You are okay, luckily it is not in the hands of the US government, otherwise the cost would be prohibitive. So you can have nice sleep tonight and cherish your tax payments are being wasted in foreign interventionist campaigns!!!!!

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#27
In reply to #15

Re: Heavy-duty Battery systems

11/24/2010 7:59 PM

The Australian Electric Vehicle list has a number of people running mostly ACIM systems with modified industrial VFD. Check it out

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#19
In reply to #14

Re: Heavy-duty Battery systems

11/24/2010 11:08 AM

Ah!!! Light dawns, with pearly, rosy tones.

The OP has been reworded. I wondered at the ranting...I should have had more faith

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#3

Re: Heavy-duty Battery systems

11/23/2010 6:03 PM

Could you explain why you're so committed to battery-only vehicle solution? For one thing, have you considered the massively extended charging cycle that is likely to be required.

Also how much carrying capacity are we talking here?

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#5
In reply to #3

Re: Heavy-duty Battery systems

11/23/2010 6:52 PM

In answer to your question, the research is directed at looking at a vehicle capable of carrying up to 50 persons or loads in excess of 2.5 tonnes, with an endurance of more than 5 hours continuous running. Speed is a factor, along with other operational expediencies, but the principal direction is the former criteria.

The question over the single power source is central to the concept, since hybrids do not form part of the research being instigated, as this would be contrary to the investigation.

This forms the basis of my interest in seeking "constructive" contributions via the CR4 Forum, if that is possible!

To assist further in anyone's understanding of the enquiry, the point of the research is to determine whether, despite the current information available (which suggests that "pure battery powered" vehicles of large size are currently not viable) are indeed potentially achievable and within "commercial cost-effective reach" by combining new battery technology, currently available drive-transmission technology and other contributary engineering disciplines.

Let us not forget, that without forward thinking, nothing would be ever achieved for the good of the environment or everyday persons.

In my research to date, numerous arguments have already been raised which demonstrate that the requirement for such concepts are limited, however, simply being the proverbial "Ostrich with his head in the sand", does not mean that the idea should be ignored or de-bunked. Equally, counter arguments towards continuing to use existing technology are flawed and alternative forms of power generation for automotive applications need to be explored and encouraged.

"If we all worked on the assumption that what is accepted as true is really true, there would be little hope of advance." -- Orville Wright

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#20
In reply to #5

Re: Heavy-duty Battery systems

11/24/2010 11:12 AM

So "Coach" or "Omnibus" / "Autobus" would have answered the question.

Why bother with batteries...let's go back to trams and trolleybuses in towns, saving fossil fuels for rural use....

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#4

Re: Heavy-Duty Battery Systems

11/23/2010 6:52 PM

Well, I'm not sure anyone who is pushing the state-of-the-art would be willing to share their work product with you.

I think it comes down to practicality.($) I don't have any figures on power density, but I'll wager that if you want to haul 50,000# on a truck for any distance, you'll need 20,000# of batteries to do it.

It's really all about $'s.

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#7

Re: Heavy-Duty Battery Systems

11/23/2010 7:03 PM

It might be advisable to get a little more time in class. Here is some reading you need to do before you say you have studied heavy-duty battery systems. It's even free and you can take your time. Goto the link http://www.e-traction.com/index.htm and see that it all has been done before. Yes, you don't have to re-create the wheel. This is just the beginning for there are many more examples. Batteries might be the heart of the electric vehicle but not its soul.

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#8
In reply to #7

Re: Heavy-Duty Battery Systems

11/23/2010 7:20 PM

Thank you, rcf-jr.

Your suggestion is welcome, and your sentiments are valid - believe me I have encountered all sorts of cranks and cranky ideas during the research process, most of which would be better seen in Star Trek.

Yet the CR4 forum seemed an ideal place for some constructive discussion at the end of the research process in the possibility that something may have been overlooked and should be duly considered, but perhaps I have been misinformed about the concept of the forum

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#9
In reply to #8

Re: Heavy-Duty Battery Systems

11/23/2010 7:31 PM

Please don't be discouraged. This is a growing Forum and there are new serious players coming on board every day. If you decide to hang around, you will be another good mind to tap into. So let me say, have a great day and see you back here in the future for some serious discussions.

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#10

Re: Heavy-Duty Battery Systems

11/23/2010 9:46 PM

I'd recommend specifying charge capacity in terms of range, rather than hours. If we assume 5 hours means five hours at 60 mph, then the range would be 300 miles, and the batteries would be astronomically expensive. If by five hours you mean carrying people around a theme park in a bus, then perhaps the range would be 30-50 miles.

The Tesla Roadster, the Nissan Leaf and the Chevy Volt illustrate the current state of the art: batteries are heavy and expensive, but workable vehicles can be created. The Nissan has the almost the capabilities of an economy car of about half the price, but has 100 mile range under optimum conditions, and 45 miles range on cold days in heavy traffic. The Volt has 25 - 50 mile range, before the engine starts to charge its relatively smaller (and therefore less expensive) battery pack.

Several Chinese manufacturers make LiFePo cells of 200 AH or more, which would be reasonable for use in a bus. Thundersky (a battery mfg) sells a 43 passenger bus, using its batteries. Current technology is not, as you say, restricted to vehicles for transporting 2-4 people. Chattanooga, TN still operates the electric buses used in the 1996 Atlanta Olympics.

Given that the Tesla is powered by a multitude of cells intended for laptop computers, the same strategy could be applied to a bus -- however, starting with much larger cells, such as the 200Ah and up cells from China would make sense.

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#12
In reply to #10

Re: Heavy-Duty Battery Systems

11/24/2010 5:31 AM

MoronicBumble,

Again thank you for your constructive input.

The products you mentioned have already been referred to in the research; however your insight into the Chinese developments are most interesting. I have covered a number of worldwide studies, many of which fall short of the concept requirement; however, all suggestions are constructive in closing stages of the research I am undertaking.

Again your reference to speed and time is very relevant, and this is one of the key issues against a pure "battery powered" large vehicle - the weight penalty of the power cells. However, with further ongoing development that I am aware of, newer, lighter and more durable batteries are due to become available; but like everything in Engineering, things take time and sometimes do not move until a genuine requirement exist (which is a bit like the chicken and egg scenario).

Many thanks for your contribution, it is much appreciated.

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#21
In reply to #12

Re: Heavy-Duty Battery Systems

11/24/2010 11:17 AM

The hunt is on for new battery materials since the consensus is that there is not enough Lithium in the world to manufacture batteries for vehicles to replace the current fleet.

No-one's mentioned how the medical supplies would be affected.

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#22

Re: Heavy-Duty Battery Systems

11/24/2010 11:18 AM

A blog on batteries that I follow - http://thisweekinbatteries.blogspot.com/

The author, Venkat Srinivasan, is a researcher at LBNL working on the Advanced Transportation Technologies program (BATT).

Interesting guy.

Russ

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#23

Re: Heavy-Duty Battery Systems

11/24/2010 11:19 AM

If you would spend some time wading through many, many discussions here on CR4 about batteries (probably a new one every week or so), you would find that much of the information you are asking for has already been discussed, which is one reason some posters may be a bit frustrated with the way you have posted your inquiry. There already exists in the forum a wealth of information from a large number of experts with real-world experience with batteries- it is just a but difficult to extract that information.

The first thing you need to bear in mind is that the concept of an electric transport vehicle is nearly as old as the battery itself- back in the early 1800's, shortly after Volt introduced his first battery, a patent for an electric automobile was issued to a Scotsman- details available on the Wiki page dealing with the history of electric vehicles. Furthermore, back around the beginning of the 20th century, when the first commercial automobiles were becoming available (before the invention of the electric starter and Henry Ford introducing cheap manufacturing), electric automobiles far outnumbered petrol-powered or steam-powered cars. One must ask the question as to why, if battery-powered cars were such a good idea, did the internal combustion engine almost universally take over the market from the pre-existing technology? Could it possibly be that it offered a better solution?

There are two issues with batteries- range and lifetime. They are conflicting. If you maximize range, you shorten the life of the battery (i.e., you discharge the battery to lower energy levels, which shortens the life expectancy of the battery). There are already issues coming up with some of the earlier electric/hybrid vehicles getting a real world life of only about 4 years out of a set of batteries. Needless to say, customers are a bit perturbed by the fact that every 4 years they have to spend what is the equivalent of 50% of the cost of the new vehicle to replace their batteries.

The LiFe technology reawakening in China and Russia is not new technology- it is based on technology that was abandoned in the West back in the 1960's (when Excide bought out the last US manufacturer and terminated production). While the newer Chinese and Russian versions may add some incremental improvements to this "ancient" technology, there is insufficient information available from the manufacturers to truly evaluate the efficacy of the technology for vehicle applications. This may be due to cultural issues, or to the difficulty of translating the information from the native language to English, or to the fact that this is just another short-term scam pretending to solve the fundamental issues.

Exide has promoted a "space age" battery with a guaranteed lifetime of 20 years (under a separate brand which slips my mind at the present). When one investigates the claims, one finds that, in order to guarantee the 20 year life, one must maintain the ambient operating temperature at a relatively low and constant value, one must use a very intricate charging cycle based on real-time feed back from the battery itself (voltage level, temperature, etc.), and one must not discharge the battery below about 1/2 the rated capacity. In other words, it is a relatively standard lead acid battery used in very restricted environments that would be totally inappropriate for most vehicle applications. Treat the battery as you treat your car starting battery, and you won't get much more than 4 years out of it.

As I noted, all of this information can be found within previous threads right here on CR4. Unfortunately, most of it is scattered about and mixed in with a lot of off-topic and over-unity posts that have to be filtered out- not an easy task. This is probably where you should have BEGUN your search for information, not where you should come to verify your final conclusions.

When you search for information on batteries, be sure to have a look at information about wind and solar energy- these two schemes face the same issues with batteries that vehicles do- except you aren't as concerned about the energy wasted moving the extra weight about...

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#25
In reply to #23

Re: Heavy-Duty Battery Systems

11/24/2010 1:01 PM

Thanks for the advice. Next time I will indeed search through past discussions before posting a point for discussion or question, and I can understand the frustration some may be showing because the subject may well have arisen several times previously.

As many of you will notice I am relatively new to the forum, thus some have the advantage of knowing what came before, and I apologise for this.

This particular exercise as, however highlighted to me the basis of the CR4 Forum in more ways than one.

Thanks to all genuine contributors.

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#36
In reply to #23

Re: Heavy-Duty Battery Systems

02/11/2011 4:45 AM

"The LiFe technology reawakening in China and Russia is not new technology"

I believe you may have meant to refer to the NiFe batteries - nickel iron batteries have been around since early 1900's - they were not invented by Thomas Edison as often wrongly claimed, but he certainly took that technology to another level and made the batteries commercially viable. They were the main power source for the hundreds of forklift vehicles throughout most of the century due to their ruggedness and consistent performance

Exide was the company that bought out Thomas Edison Battery Company in the early 70's and within a couple years had shut down the business in North America, clearing the way for their lead acid line. The speculation is that the company's directors viewed the NiFe's as a distinct threat to their product offering and decided it was time to shut them down, clearing the way for lead acid dominance for the balance of the century and well into this one.

The Russians and Chinese are both producing these batteries currently, however, and they can be purchased for export to whatever country you may want them sent.

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#26

Re: Heavy-Duty Battery Systems

11/24/2010 6:37 PM

Not suitable for heavy vehicles huh!

Check this out. About 3 Minutes and 30 seconds into the video.

http://www.youtube.com/watch?v=IMVGLxXmpgA

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#28

Re: Heavy-Duty Battery Systems

11/25/2010 10:04 AM

My last issue of Plumbing and Mechanical featured an article about a plumbing shop in the Denver area I believe that was purchasing electric vehicles for service trucks.

I sorry but I can't find that issue, it has already been thrown out.

As it turns out most plumbers only drive about 20 or 30 miles a day on service calls, but I hope they considered the weight of iron pipe fittings!

It was a queer looking truck, and one that would attract attention for sure - which is a good thing!

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#29
In reply to #28

Re: Heavy-Duty Battery Systems

11/25/2010 5:40 PM

Found it.

http://www.precisionplumbing.com/guarantee/precision-news/81-boulder-service-company-drives-green-with-fleet-of-electric-vehicles.html

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#30
In reply to #28

Re: Heavy-Duty Battery Systems

11/25/2010 5:42 PM

Here is a better link to the company that makes them.

http://boulderev.com/

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#31
In reply to #28

Re: Heavy-Duty Battery Systems

11/25/2010 9:09 PM

Was it this one?

I feel for you. Our low's gonna be +37F tonight. We have frost warnings.

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#32
In reply to #31

Re: Heavy-Duty Battery Systems

11/25/2010 9:20 PM

No, this one.

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#33
In reply to #32

Re: Heavy-Duty Battery Systems

11/25/2010 9:23 PM

That's even uglier that the Ford van.

Do you get "ugly pay" if you have to drive one?

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#34

Re: Heavy-Duty Battery Systems

11/26/2010 7:36 AM

google fork lift trucks

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#35

Re: Heavy-Duty Battery Systems

11/26/2010 7:53 AM

That thing is so ugly I am sure there is at least one red-blooded, red-neck, Dodge diesel driving plumber that is looking for another job!

I don't know what has got into designers.

How about the asymmetrical car - there is something wrong with the back window. I get nauseated when I look at it.

In my day cheap, foreign-built imports were ugly, so your neighbors knew you were either a cheap jerk or having financial problems.

Now you can go out and by a KIA that is better looking than a Jaguar. The world has been turned upside down.

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#37

Re: Heavy-Duty Battery Systems

07/28/2012 11:18 PM

From what I remember reading, Edison was selling his NiFe batteries as having about half the weight as Lead-Acid batteries at the time for the same amount of stored energy, thus the vehicles could go further and/or carry more than with the Lead-Acid. There has been a lot of work done on Lead-Acid batteries so current ones may have the same or better energy density, and I am sure they have less internal losses without being recharged.

Evidently Detroit-Electric and Baker-Electric sold vehicles using the Edison NiFe batteries.

On some of the random web sites I have seen, there were cars, buses, and commercial trucks that ran on them. Rail Road switch engines, telephone central office batteries, railroad switching equipment, plus rural residences used them for power.

Typical distances for the electric vehicles had about 50 to 100 miles on a charge, but the speeds expected in those days were in the 10 to 30 MPH range rather than 40 to 80 MPH. So for the time, the distances available were reasonable for comerical vehicles on the available roads.

Also, there is evidently a US based manufacturer of NiFe batteries in Montanna these days.

The price of Ni has gone WAY up the last few years, so the odds of NiFe batteries coming down in price is pretty low, at least in the short term.

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