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Column Erection

12/15/2010 1:48 AM

hi, I have seen boiler column(w=38t) erection in our site. Column was hooked by 250tonne(50t while using due to particular boom length & radius) crawler crane at top end & 75t crane at base plate. After lifting to certain height the 75t crane has released. Then the column was erected by 250t crane. I want to know Is there any lifting plan in column lifting & erection. If yes means what are the factors should be consider for that lifting plan. Please clarify.

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#1

Re: Column Erection

12/15/2010 3:24 AM

Ask the company that supplied the cranes and operatives. They will have been working to one.

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#2

Re: Column Erection

12/15/2010 3:29 AM

I'm afraid that might be the subject of a book, because of all the possible variations. Did this column fall down, or was it successfully positioned? If successful, the guys lifting it must have had a plan. If they are still around, maybe you could ask them? [Edit: Pw has already mentioned this.]

One key item: Height of crane hook > height of column after being hoisted.
Two key item: Capacity of crane at radius > weight of column.
Three key item: When the column is first lifted from flat on ground or trailer, it is a beam whose sag should be calculated. Okay to bend a little (elastic), but not yield or break (plastic = no-no).

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#3

Re: Column Erection

12/15/2010 8:03 PM

They probably lifted in that way to protect the base. If the top end is hooked and lifted, the base can, and probably will, drag on the ground after a certain amount of the lift is completed. The double lift is to have the base clear the ground when the tower is upright. It can then be accurately lowered onto it's foundation.

Try tying a piece of string to the end of a yardstick and then lift that end vertically without dragging the butt end on the carpet.

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#4

Re: Column Erection

12/15/2010 10:32 PM

By using the 2nd crane at the bottom of the column the movement of the bottom is controlled. It goes where you want it to, not where it wants to go on its own.

Analogous to why a leash is used to walk a dog, to keep control of it and make sure it goes where you want it to!

Good Luck, Old Salt

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#5

Re: Column Erection

12/18/2010 6:15 AM

For erection of that type of heavy weight of columns, there must be a rigging study to be prepared by a rigging specialist. And in this case, there must be a two cranes (main & tail), and the loading charts must be available to whom preparing the rigging study to find the permissible load at certain radius for each crane to assure the correct selection of each crane capacity.

The rigging study includes selection of optimum size of wire ropes and shackles from the applicable charts. And the rigging study must include a valid certificate of calibration for each crane, wire rope and shackle. The rigging study may include a diagrammatic sketches for all steps of loading and maneuvering.

The rigging study must be reviewed and approved by the owner or his representative before starting of the erection work.

.....................

See this site: http://www.liftplanner.net/

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#6

Re: Column Erection

12/18/2010 3:58 PM

What you saw was a safety measure for the equipment and protecting the load from getting damage.

During the lifting of most any piece there is a moment when the piece first clears from where it has been at rest, in this case you had a 38T object that you did not want to rotate wildly, property of steel cable going under load, nor swing out of control, a pendulum motion that could topple the crane or swing into something else.

Yes there lifting & erection plans that are taught to the crane operators in order to safely lift heavy peices. Even loades as light as 3,000 lb have caused crane accendents, due to the boom being out too far or the load swinging in to the crane, other objects,buildings or equipment.

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Users who posted comments:

Abdel Halim Galala (1); hotwater (1); old salt (1); passingtongreen (1); PWSlack (1); Tornado (1)

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