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Anonymous Poster

Resistive Heating Question

01/05/2011 5:00 PM

I am trying to explain this question as clearly as possible:

If AC current is used in resistive heating of a heating wire, would it cause local cold spots? AC current is generally a sinosoidal wave and as such there are points in the wave that are zero. Now, would these zeros, as in a standing wave, form local cold spots?

What is your expert opinion, please?

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#1

Re: Resistive Heating Question

01/05/2011 5:08 PM

No.

The alternating current flows in both directions along every inch/mm of the conductor in equal measure.

[Out of interest - should a standing wave be possible, the wavelength would be somewhere near 1,000 km at normal power transmission frequencies].

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#2
In reply to #1

Re: Resistive Heating Question

01/05/2011 5:30 PM

Thanks for the answer. As for the standing wave, I meant to use it as an analogy. But since you raised the point, would it actually be possible to get a standing wave type of phenomena in a very long wire?

OP

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#3
In reply to #2

Re: Resistive Heating Question

01/05/2011 5:45 PM

I'd guess it would be possible - but you need an answer from someone who knows more about transmission lines & suchlike than I.

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#4
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Re: Resistive Heating Question

01/05/2011 8:16 PM

Wavelength is "approximately" 16,368,000 feet @ 60Hz, 19,641,600 feet (6,000,000 metres) @ 50 Hz. This is slightly off as this is wavelength measured in a vacuum. There are losses to contend with, but the relative position of the wave periods on the conductor, whether pure or not, are not affected...that is unless copper or aluminum can be used to bend time. That would be on the order of jigawatts, or so I am told.

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#7
In reply to #4

Re: Resistive Heating Question

01/06/2011 11:10 PM

Anecdote has it that some long power transmission lines in Russia developed standing waves to the point where some serious failures occurred.

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#5

Re: Resistive Heating Question

01/06/2011 11:06 PM

actually the answer is yes, and the sinus wave has nothing to do with it, the answers so far are not from someone who spent years building heating systems but rather from a theoretical point with no experience, how can you tell?

well it is simple the fluctuation in sinus rhythm be it perfect or falsified is a moot question, the theory to which is referred is done so out of perfection in math not real world physics, you see resistance wire is imperfect itself and to about 1000 times, not a percentage, but one thousand times the amount of variance to which is referred, so there are variance is OHMS or resistance readings in each metre of the same piece of ire alone, much less in general terms.

More importantly the question itself is moot, why? well unless you have say a piece of 0.4 resistance wires travelling in a dead straight line attached as a heating trace wire to a piece of 0.4 target substance then the question has no answer, because each turn of the wire /bend/corner is a hot spot or cold spot depending on the type of resistance wire. EG: a wire that increased in density in a bend would be a hot spot, and a wire that decreased or stretched would create a cold spot. (aluminium does not bend it stretches and can never be straightened)

In short the entire question is a moot point as the gaps between the resistance wire are all cold spots, low voltage heating is not sinusoidal, power from inverters/generators is modified or falsified sine wave. all of the above are reasons why not to use resistance wire as it is antiquated compared to thin film carbon element heating which has no such losses as it is in sheet form, converts energy in parallel not series and is non metallic avoiding energy losses to metal expansion and contraction during heating.

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#13
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Re: Resistive Heating Question

01/07/2011 4:38 AM
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#35
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Re: Resistive Heating Question

01/12/2011 3:56 AM

A picture is worth a thousand words.
Del
(And where can I buy this device?)

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#36
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Re: Resistive Heating Question

01/12/2011 9:28 AM

I got mine from KrisDelTM. So I guess he must be keeping it a secret from you (for reasons only he can tell).

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#37
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Re: Resistive Heating Question

01/12/2011 9:35 AM

D'oh

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#15
In reply to #5

Re: Resistive Heating Question

01/07/2011 5:48 AM

There were a lot of really stupid answers to this question. You are at the top of the list.

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#38
In reply to #15

Re: Resistive Heating Question

01/12/2011 3:42 PM

His is #5.

Yours is #15.

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#20
In reply to #5

Re: Resistive Heating Question

01/07/2011 9:46 AM

"EG: a wire that increased in density in a bend would be a hot spot, and a wire that decreased or stretched would create a cold spot. (aluminium does not bend it stretches and can never be straightened)"

that is not entirely accurate. As a wire becomes more dense the slower it will heat up due to the fact that it becomes more resistant. The thickness will lower the ohms/meter of the wire. Conversly as a wire thins, the ohms/meter will iincrease causing the wire to heat more rapidly, thus showing hotspots where the wire thins musch faster than where the wire thickens

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#6

Re: Resistive Heating Question

01/06/2011 11:07 PM

The question you are asking is about transmission-line theroy.

Theoretically speaking, a transmission-line will have maximum voltage points (current is minimum) and maximum current points, where the voltage is minimum.

If you grab onto an active transmission-line termination (antenna), 1 KW input, the theory won't matter; because the your body, average, is a one-quarter watt, twenty-five-hundred ohm resistor (if you're dry), and you will get fried. To achieve 1 KW (RF) usually takes, on the order of, 3-4KV at 250-300 ma.

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#8

Re: Resistive Heating Question

01/07/2011 12:45 AM

well , i am going to put your question in other similar form,

as we use AC to light up lamp , does it be in off and on condition ??

(as the AC sinosoidal will be vary between on and off).

the answer is yes , but could you feel the varaition which will be vary in time of 50 times per second in 50 HZ? or 60 times per second in 60 HZ??

the same answer we can apply now, yes there is cold spots but the heating will be transfer to that spots from the hot spots which will be distributed over the heating wire equally . so you can'nt feel the difference.

my answer is as i understand the question.

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#16
In reply to #8

Re: Resistive Heating Question

01/07/2011 7:38 AM

If light in incandescent bulb is due to heating of filament why the light disappears when switched off instead of remaining dim for a little while?. What are the thermal properties of tungsten filament?.

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#17
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Re: Resistive Heating Question

01/07/2011 8:07 AM

It does remain dim for a little while. The reason it's shining is because it's radiating energy.

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#24
In reply to #17

Re: Resistive Heating Question

01/07/2011 10:45 PM

Why in an electric water heater the water remains hot after switching off but incandescent light extinguishes quickly after switching off ,is it because the thermal properties of water is better than tungsten?.

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#25
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Re: Resistive Heating Question

01/08/2011 7:55 AM

Although the thermal properties of water are different than those of tungsten, you have the wrong reason. If you had an insulated tank of tungsten with the same volume as a hot water tank, the tungsten would remain hot for about the same time as the water does. It's not the properties of the materials, it's the actual temperature and the amount of material (thermal mass) that's responsible for most of the difference.

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#26
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Re: Resistive Heating Question

01/08/2011 8:25 AM

If we invent a material like tungsten but with high thermal mass,light will not extinguish quickly but we may need more power

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#32
In reply to #16

Re: Resistive Heating Question

01/10/2011 1:03 AM

Yes,it remains dim after switching off although for fraction of a second and hence not noticeable under normal condition.But, you can see this in slow motion video similar to those of "Time Warp" programmes telecast in Discovery Channel.

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#9

Re: Resistive Heating Question

01/07/2011 12:45 AM

There is a short answer to this, but a lot needs to be said about it.

At 60Hz in the States, or 50Hz here in Australia, mate, you won't be able to notice anything.

Mark N.

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#10

Re: Resistive Heating Question

01/07/2011 1:51 AM

Considering the 6 km wavelenght at 50 Hz and you can assume that for lenghts larger than 6 km you can get voltage "cold spots". The thermal cold spots are not there because current does not vary along the conductor (excluding the capacity of the conductor that creates a current path through ground and uneven current in the conductor).

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#11

Re: Resistive Heating Question

01/07/2011 2:29 AM

The map is not the territory. The graphical representation is not the wire, the electrons, the voltage... Do you have a sense of what the sinusoidal wave represents? It's Time from left to right, and movement of electrons (if it's current, or flow or amperage, or I) or electrical field force (voltage, or V, or E) that moves the electrons back and forth in the wire. You can have stationary magnetic field location on the wire, but like the man said, they're really far apart at 3100 miles ( at 186,000 miles per second, divided by 60 cycles per second). Are you a student? How old?

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#12

Re: Resistive Heating Question

01/07/2011 4:24 AM

I used AC heating - not on wire but on a meander cut from a sheet of stainless steel.

9KW power and very hot spots!

But this was not because AC (or DC) but because current density is not constant.

So inner edges get overheated, melt, oxidise severely, the oxide is no longer carrying current and so the hot spot wanders outward until with some sparks the heater breaks.

The sparks were from a big low voltage transformer used to power this.

This was a one time only experiment - I did not expect these large temperature differences.

Later redone with Thermo-coax wire.

RHABE

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#14
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Re: Resistive Heating Question

01/07/2011 5:06 AM

cool stuff you got there.

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#18
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Re: Resistive Heating Question

01/07/2011 8:10 AM

You may experience temperature variation without oxidation (for example in a vacuum) because much heat loss at high temperature is by radiation which varies according to surrounding conditions.

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#21
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Re: Resistive Heating Question

01/07/2011 9:48 AM

There have been

a. low conductive loss as stainless steel is a bad heat conductor and no heat sinks used,

b. low convective loss albeit high temperature as above around 600°C radiation will emit more energy than lost by convection.

So radiation is the biggest part in vacuum or air but oxidation in air may cause a difference as oxide is much more like a black radiator whereas metal is more like a mirror - so radiating a lot of energy nearly in-plane of the sheet metal.

This was thought to be operated in vacuum for brazing of "impossible to braze" materials. But to achieve a homogeneous temperature distribution in vacuum a heater without cold spots is a necessity, so we had to abandon this idea.

RHABE

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#23
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Re: Resistive Heating Question

01/07/2011 11:36 AM

We have had similar problems resistance welding in a vacuum or inert gas as shown in the images below. You can see large temperature variations in one image and smaller variation in the other image. It can be done.

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#19

Re: Resistive Heating Question

01/07/2011 8:23 AM

The answer to your question is a qualified yes. It is qualified because a wavelength is so long at normal frequencies that the self inductance of the wire dominates. The same is not true in the radial direction. High current bus bars experience noticeable skin effect at power frequencies.

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#22

Re: Resistive Heating Question

01/07/2011 10:11 AM

JohnDG is right: the answer is no, there would be no hot spots because the AC voltage and current pass through zero. Each uniform cross section of the conductive element is subject to the same varying current of the AC sine wave, so the heating along the conductive element will be relatively uniform (unless cross sectional area or external heat flow restrictions exist).

Considering commercial and residential wiring and appliances as transmission lines where a standing wave could be predictably established is impractical, not just because of the long wavelength and immeasurable skin effect at this low frequency. Establishing a predictable standing wave requires a structure of reasonably uniform characteristic impedance which controls both the electric and magnetic fields of the conduction path.

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#27
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Re: Resistive Heating Question

01/09/2011 5:12 PM

I am still amazed at how many people do not know that resistance wire is not the same as electrical wire and is manufactured measured and used in OHMS per metre, further that any person with any engineering background would relate any discussion in terms of sine wave? considering many even massive amperage applications including heating are DC. No engineer worth 2 cents would ever design a product that relied on sine-wave regarding heating.

For those staring out in the electrical industry my first tip for you is that many in fact most of the posters on these forums are not engineers, the comment to which my post refers is a good example of a non engineer, seen in the comment

"Each uniform cross section of the conductive element is subject to the same varying current of the AC sine wave, so the heating along the conductive element will be relatively uniform"

Power travels around the outer edge or outer circle of the wire not through the centre and certainly not evenly through the cross section.

Again as noted before, the answer is yes there are cold spots.

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#28
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Re: Resistive Heating Question

01/09/2011 5:24 PM

Um - so next you will be telling us Nichrome is cold in the middle?

I'm a bit amazed "an engineer" doesn't know "conductor" generally means thermal too.

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#29
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Re: Resistive Heating Question

01/09/2011 5:35 PM

GenerallY?????? a thremal conductor like a bus conductor is completly different, many elements that are good thermal conductors are poor electrical conductors and vice versa, and any first year engineer would know that.

though i could post a hundred examples I think carbon (high electrical very low thermal) is the easiset and best example to show you everyone else you should not be allowed to play here outside of your play pen.

So go and put on your bus conductors hat and let the grownups get back to work.

Again for those new to the industry the example shows this is far from true and is certainly NOT "generally" applied and again the level of many of the posters knowledge

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#30
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Re: Resistive Heating Question

01/09/2011 8:08 PM

Oh, for a moment there I thought you were speaking of bus bars - but you mean the guy replaced by tokens and travel passes - and now I'm so crushed, I've gone all teary

So according to your carbon theory; a carbon conductor, like say in a M R Brute arc, is colder in the center than on the outside?

But gee - that would be clever for any mass in air don't you think?

Perhaps when you heard of 'skin effect' you thought it actually meant 'skin' - not a depth - like 8 or 9 mm deep in copper in the 50 - 60 Hz region.

But, by all means, let's pretend we are using 40 or 50 mm diameter single core and high frequency and/or voltage - in our 'resistive heating' question.

You still have the problem of the center not being able to radiate through the 'hot skin', and simple thermodynamics will tell you it will be 'perfectly insulated' and get as hot as the 'under skin' gets.

Unless that is; it's a super cooled hollow conductor, or a burst application. E.g. like the thermal difference a fraction of a second after 1 giant spot weld a day.

Or your argument is valid at 1.15 -05 Hz, and provided you use giant single core conductors. But hey - why not rewrite the question, slag the members, and encourage me to point out your level of understanding is as my fake tear is to the ocean?

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#33
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Re: Resistive Heating Question

01/10/2011 1:36 PM

Nice one, dude! I hate assumptions as well.

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#31
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Re: Resistive Heating Question

01/09/2011 8:21 PM

"Power travels around the outer edge or outer circle of the wire not through the centre and certainly not evenly through the cross section ..."

Sooo ... current carrying capacity is proportional to the circumference of the conductor? Well, thank you. I'll have to advise the Institute of Electrical and Electronics Engineers of their foolish mistakes to date.

May we have your details, so that the Nobel Awards Comittee will know where to send the money?

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#34
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Re: Resistive Heating Question

01/10/2011 2:47 PM

There must not be much money in engineering then, because just about every resistive wire heater, aka "radiant heater" uses AC to heat the wire.

Have you ever used a "toaster"? It's a relatively new invention. It heats bread in a narrow chamber utilizing existing 120 volt 60 cycle (Hz) polyphase alternating current (AC) to make a nice crispy snack. The resultant product, "toast", is best if enjoyed with marmalade, peanut butter or any tasty topping of your choice.

Those engineers worth only two cents need to check into this burgeoning technology.

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