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Galvanic Corrosion

01/10/2011 1:31 PM

Black Steel Pipe with threaded fittings is specified for valve package of fan coil units that includes shut off valves, strainer, 3 way valve, balancing valves etc. There is a dielectric union in both the supply and return piping at the point of connection with the copper coil of Fan Coil Units. This dielectric union will indeed protect the copper coil from corrosion. However, there is no protection from galvanic corrosion that would conceivably occur between pipe (of black steel) and valves (of brass), or is the dissimilarity between these two metals not significant enough to set up galvanic current? Furthermore, how long can these dissimilar metals coexist without failure (causing leaks)?

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#1

Re: Galvanic Corrosion

01/10/2011 1:43 PM

.....and what's wrong with using cast iron valves instead in the larger sizes and cast stainless steel in the smaller ones?

Alternatively, run the smaller size pipework in copper with bronze valves, or even an entirely plastic system, perhaps?

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#2

Re: Galvanic Corrosion

01/10/2011 1:44 PM
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#3

Re: Galvanic Corrosion

01/10/2011 7:46 PM

The reason that joining two metals together may cause accelerated corrosion is that some metals are more easily corroded than others. This goes back to basic chemistry. All engineering metals react with their environment, and some are more reactive than others. The rate of reaction depends on the environment; when dissimilar metals are electrically connected to each other, each interacts with the environment, and the more reactive metal takes the brunt of the reaction. The further apart two metals are on a galvanic series, the greater the potential difference, and the faster the anode will corrode. All heating and air-conditioning piping systems handling water or steam should be protected from general corrosion by use of appropriate inhibitors. If dissimilar metals are in the system, an inhibitor system that protects both metals should be used. Proper engineering of these factors will prevent leaks from galvanic corrosion for many years. Lack of engineering and proper system maintenance will lead to disaster.

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#4

Re: Galvanic Corrosion

01/11/2011 4:27 PM

It all depends on the material being transported and environmental variables such as temperature. As mentioned before safety requires asking why you need dissimilar materials. Depending on the conditions of the system you might be ok with only the dielectric union.

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