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Hydraulic Oil Filtration

01/17/2011 2:41 AM

There are two relatively new technologies available for removal of contaminants from hydraulic oils - electrostatic type and depth filtration. Are there any better technologies also available? How are these these methods compared in terms of effectiveness of technology, quality of oil we get and productivity. I am not considering Centrifugal filtration systems for discussion as they cannot give high level of purity demanded by modern day sophisticated machines.

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Sangeet Kumar Jain
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#1

Re: Hydraulic Oil filtration

01/17/2011 5:14 AM

Volumes?

Flowrates?

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#2

Re: Hydraulic Oil filtration

01/17/2011 5:22 AM

Nature of contamination?

Where is it coming from?

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#3

Re: Hydraulic Oil filtration

01/17/2011 11:24 AM

What type of oil? What is the application (industrial, automotive, etc.)? What level of cleanliness is required?

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#4

Re: Hydraulic Oil Filtration

01/17/2011 10:31 PM

I had extensive experience with electrostatic devices on injection molding machines and found them totally ineffective. Filters were very expensive and machines kept tripping out. They were supposed to remove microscopic particles yet the inlet strainers that were of strainer material 10 times larger on occasion became restricted. Based on this experience and experience with a good quality bypass oil filter system I would go with the filter, lower price, much less problem and you can replace filters for 1/10 the cost. Contact both manufacturers and do a trial also sample the oil before and after the device and come to a conclusion on facts. My experience any way you want to take it.

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#5
In reply to #4

Re: Hydraulic Oil Filtration

01/18/2011 11:34 AM

Reducing viscosity, especially if you can grab some waste heat, will improve performance and flow rates dramatically. If you can pre-filter with gravity, over an extended time period, it may be cost effective.

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#6

Re: Hydraulic Oil Filtration

01/18/2011 12:36 PM

Hi

I used to sell elctrostatic oil cleaning units. (Japanese)They do work, however, they only work offline, they are slow and they are expensive. Yes they do remove very small particulate of any type. To warrant the use of one you have to have a special need such as removing lots of sub-micron material. They do not like any moisture eg. Above 50 ppm and you start to get troubles. With the technology that exists today in modern conventional filtration you can clean systems to lower NAS grades / ISO grades without any great problems. The systems on machine tools, construction equipment etc. is all cleaned to a high standard and it is difficult to see what application really needs Electro static cleaning.

Depth filtration only does what conventional filters do, take up more room, is more expensive etc.

The question one needs to ask is do Pall, Parker etc. make these units for hydraulic systems? Answer No. I would not persue the idea unless you are having a really difficult problem with conventional filtration.

Oliver Dunthorne

Hydraulic Engineer

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