I have taken note of discussions in various related threads that I have participated on IC engines.
- This is in continuation of my earlier thread http://cr4.globalspec.com/thread/62841
- http://cr4.globalspec.com/thread/65078/New-Frontiers-In-4-Stroke-Ic-Engine-Design?frmtrk=CR4digest
- The theoretical approach suggested in that thread seemed right. I was aware of the practical difficulties of implementing the piston and combustion chamber design proposed therein. Hence a new simpler design is being suggested.
- OBJECTIVE OF THIS THREAD
- Objective is to improve efficiency of engine from current 20 % to over 70% or more over wide operating range. (NOTE Linear electronic power supplies had efficiencies of 25 to 30% and now switched more power supplies have nearly 85 to near 95% efficiency).
- To propose a concept of Binary or digital (mechanically & not electronic) IC engine.
- The engine can be run in open-loop CARNOT cycle or with little modification in closed-loop STERLING cycle mode.
- IMPLEMENTATION
- Gear box to be eliminated and we should attempt direct drive.
- The piston inlet stage (hope someone can help here to make it simpler) will be digital form.
- To begin with let us assume open-loop CARNOT cycle mode of operation.
- To begin with we could consider same air to fuel (& same petrol as fuel too) ratio as for current 800 CC engine.
- Let us say for example a current 3 cylinder 800 CC Maruthi car engine uses 3 nos 200 CC piston engine each. Instead we will have a number of piston chambers with capacity of 25 cc 50 cc, 100 cc, and 200 cc 400 cc. If someone can find ways to alter chamber capacity with some cam action, it will be preferable. So if all chambers are charged it will run as 25+50+100+200+400 = 775 CC engine.
- Let us say we have 3 or four rotary combustion chambers into which the air +fuel is transferred. All combustion chambers are identical and need not different capacities.
- Obviously power delivered by burning 25 CC air + fuel is less as compared to burring 400 CC or 775 CC in the same chamber. Thus we try to eliminate intermediate gears and operate engine at different speeds. Fuel injection will be synchronized suitably through electronics.
- Power can be generated over nearly 350 degrees rotation in rotary chamber in every 360 degrees rotation unlike for only 180 degrees in every 720 degrees as at present.
- There will be no separate exhaust stroke.
- The PV curve for the combustion and exhaust will be modified to get a ballooning effect explained in the previous blog –
- Through controlled chamber wall / piston design.
- However you
- Before explaining the new piston + rotary chamber design – take a look at the analogy of a rowing boat.
- Oars push the boat forward.
- The physical oar is the expanding combustible gas which has been ignited by a spark plug in the case of petrol engine here. Same could be applied to diesel engine also.
- The gas is let out through holes which push against specially designed cavities the wall of the chamber. Size / shape of cavities can be mathematically arrived at to provide – controlled exhaust resulting in ballooning effect of the PV curve.
- The chamber effectively looks like a toothed internal wall. One can also look it like an inner gear with external teeth (piston) meshing with internal teeth of outer gear (chamber). There is no physical meshing – only through expanding gases.
- The gases expanding from inner piston through orifices drive the piston forward. Newton's law of action and reaction apply. Pressure reduction takes place.
- Gases leak out in a controlled manner. Into atmosphere – continuously over 350 degrees rotation – unlike in a single exhaust stoke in the case of 4 strokes IC engine. Resulting in less noise. Can we do away with muffler??? More power output over 350 degrees rotation. Less carbon emission per kilometer of travel.
- Whatever has been stated above has been mathematically computed / simulated.




- I am keenly looking forward to constructive comments / suggestions, and will be interested to know – if anyone is interested to practically try out. I can share more details- as we go into implementation.
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