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Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

02/28/2011 7:00 AM

I am a layman [non engineer]. I am having 700 banquet chairs manufactured in China, the frame being specified as 304 grade stainless steel with a high polished finish. My 22 year old son is flying to China from Australia to check the chairs before we settle the final amount and send them to Australia. This will probably be in early to mid April 2011. I want him to be equipped to determine whether the chair frame is indeed 304 grade stainless steel, or 201 grade, or some other variant or cheaper quality. Do you possibly know of a simple test he can perform in the factory. Eg magnet? or take a small test kit with him?

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#1

Re: Is there a layman test to differentiate 304 grade stainless steel from 201 grade

02/28/2011 8:49 AM

300 series has enough nickel in it so that it will not attract a magnet.

That's about all I know. Milo?????

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#2

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

02/28/2011 9:47 PM

Welcome to the in sanity. You are wise to find a way to determine the quality of the steel. I would also check for termite holes in their steel. Good luck.

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#3

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

02/28/2011 11:36 PM

What you really need is a way to determine how much mercury, lead, and cadmium is in that "steel ".

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#4

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 12:16 AM

You can ask test certificate of used steel to check chemical compostitions and verify it by third party inspection agencies.

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#5
In reply to #4

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 12:37 AM

Dear Mr. Prashant VS,

Verifying the material composition from the Test Certificate is one aspect.

In addition to that there are certain destructive test for the sample and the sample piece is to be subjected to these tests and the results for these tests should be with in the limits of the standards. These tests are described in the Standards

Thanks,

DHAYANANDHAN.S, INDIA

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#6
In reply to #5

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 12:51 AM

I agree with you.

No issue.

Thanks.

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#9
In reply to #4

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 5:25 AM

Thanks Prashant, Are you saying I can ask the manufacturer for a a test certificate of the chemical composition of the stainless steel? Would a typical manufacturer normally/automatically have such a certificate or would he have to get one specially provided? I do not want to insult the manufacturer by asking him to get a special certificate - it suggests I dont trust him. What would be the right protocol to get such a certificate?

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#15
In reply to #9

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 12:39 PM

I do not want to insult the manufacturer by asking him to get a special certificate - it suggests I dont trust him. What would be the right protocol to get such a certificate?

You don't know the company. There's no reason for you not to check. If they are insulted, they may be covering up. Getting a test certificate is normal practice throughout the world. If you ever work for the government, you know they insist on knowing all about you, your finances, everything before doing business with you. They may even expect security deposit from you.

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#26
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Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/18/2011 12:13 PM

Dear Mr.raphaelkahn,

Stainless Steel Manufacture is covered by STANDARDS, for both CHEMICAL COMPOSITION and MECHANICAL STRENGTH, like Tensile Strength, Torsional Strength, Hardness, Grain Structure etc. and Manufacturers will have their own In-House Lab and the General Practise is the Test Certificate will be provided with the Consignment.

You need not feel shy and there is no insult in asking for the certificate to be provided, if the manufacturer is not providing. If you intend to witness the test, it can be or should mentioned in the order.

DHAYANANDHAN.S

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#7

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 1:21 AM

The only way is to do a chemical analysis it can be done, by removing a piece or portable chemical analysis where you only have to clean an area to do a spark with out destroying the piece and then you compare it to a code or standard.

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#8

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 4:45 AM

Both 300 and 200 series are austhenitic, meaning they are not magnetic, therefore a magnet test could not distinguish the two. However you could use a magnet to ensure that the chairs are not made out of 400 series (ferritic stainless). As far as the distinguishing between 200 and 300 series only a chemical or xray analysis would do the trick...may be worth express shipping a sample back to AUS to have it tested.

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#10
In reply to #8

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 5:29 AM

Thanks bvandedr Could you direct me to someone in Sydney, Australia I could go to, to conduct a chemical or xray analysis?

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#11
In reply to #10

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 7:01 AM

I am travelling, will be able to give you a better answer when i have my computer and better resources. Niton makes a portable analyzer. Its pricey, but you may be able to arrange a rental.

http://www.niton.com/rentals-and-leasing/rentals.aspx?sflang=en.

There may be difficulties as a carry on, and theft is certain if it is in your checked baggage.

I may be able to give you an inexpensive spot check analysis but for that i need to get back to my office. I am a carbon and alloy , not stainless steel, guy.

milo

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#12

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 9:46 AM

Express shipping the chairs and having them chemically analyzed is really the only viable option. Asking for a certificate is nice, but not required for a third party lab to identify the material. If you specified 304 stainless then the lab will most likely be comparing your unknown chair to 304 stainless steel chemical composition, which is well known. If you notify the lab the chairs are from china and request testing for heavy metals they will perform that as well. Here in the states we have a local lab we use for non-critical components. They charge about $250 to analyze a sample for us and provide their best guess as to what the material is. Something to keep in mind about material analysis. It's never an exact science from the standpoint of the material. All metals have a percentage range requirement for their chemical makeup. Some of the alloys overlap with other alloys in certain areas. So maybe the constituents for steel A are .1-.3% carbon, 3-5% molybdenum and 6-9% bobs special sauce, remainder iron. Steel B .3 - .5% carbon, 4-8% moly and 7-12% bobs special sauce, remainder iron. As you can see 1 article could meet the requirements for both materials. Something to keep in mind when the materials lab returns their best guess. Something else I suggest you define is what you needed 304 specifically for. For an aircraft or the space shuttle I probably wouldn't question a specification for 1 type of steel, but for chairs, i'm having hard time believing only 1 type of steel (out of thousands) will do. If you like 304 for it's corrosion resistance, keep in mind their are lots of stainless steels with similar corrosion resistance. If you got 303, or 347, or maybe 400 series, would it really be the end of the world?

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#13
In reply to #12

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 10:43 AM

I agree with your answer completely.

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#14

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 10:44 AM

Usually these kind of acceptance criteria are defined in the purchase order, i.e. material certs, quality assurance checks, etc for the goods, but if you did not include them it may still be possible to work it out with the company that is making the chairs. Hopefully they are reputable. Many Chinese companies are, and there is always an element of trust needed in business transactions from both sides. Nevertheless it is prudent to test before accepting the goods.

On the first level the manufacturer of the chair will have documentation on the purchase of the tubular material used in the fabrication. That metal supplier ordinarily is a large manufacturer and will have certificates of analysis for the materials he supplied. If your chair manufacturer is well organized he will have that paperwork on file. You can ask for a copy and verify that his order numbers match the supplier's work sheets and these match the shop order work sheets. By itself that may satisfy you if there is a trust relationship. If you need more there are plenty of good laboratories in China that can do an ion spectroscopy test and tell you the composition of the material. You will need to sacrafice a very small piece of one of the chairs to supply the lab a sample. You do not need to destroy the whole chair. You only need a few grams that you can get by drilling a small hole and collecting the turnings. The price of doing the test in China will be much lower than having it done anywhere else in the world, so do it right there. Once you have the analysis you can at least verify it compares to the range for specification T304 Stainless. That is available on the internet in multiple locations. As one other commenter said, it really may not be important that the material is specifically certified T304. If it is an alloy of 18% Chrome, 8% Nickel it will be in the 300 series and it will be highly corrosion resistant. Trace contamination may be a concern, as one of the other commenters mention. The metal analysis will show up if there is anything undersirable there.

You are doing the right thing by having your son go there to inspect the goods. However, if he is not technically trained attempting a self test for metal analysis at the plant may be difficult to do conclusively. There are professional inspectors there who can support such work for a fee.

I assume you are holding back part of the payment until any quality issues are settled.

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#16

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/01/2011 11:17 PM

I'm not entirely sure why you would worry about a substitution of 201 Stainless Steel

It's more important that the material is Certified to UNS or AISI standards, as not all steels are steels.

Other substitutions, that lesser corrosion resistance, tend to be noticeably magnetic.

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#17
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Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/02/2011 9:33 AM

Agree completely that for this application, i.e. furniture structure, 201 is completely suitable. Your note and the link are right on. Since the original inquiry discussed T304 my assumption was that T304 was in the terms of his order for the chairs and would be the basis for settling on quality conformance. But I fully agree that it is not a critical requirement for functionality. Also, as you point out, whatever the analysis reveals as composition, it should show conformance to one or more of the accepted standards for austinitic stainless steel grades.

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#18
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Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/02/2011 9:39 AM

It's more important that the material is Certified to UNS or AISI standards, as not all steels are steels.

The problem here is the lack of ethics that some people have experienced when doing business with some countries. I am able to print certification forms all day long.

I would suggest having someone that can tell the differences between various stainless steels examine the product.

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#20
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Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/02/2011 7:26 PM

Difficult in China for a litany of reasons, especially IF the supplier is a touch shonky. Which is why one usually requests a sample product for evaluation of all aspects and retention against Q.C. drift. But saying that is 'stable door' project management.

OT'd by me

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#19
In reply to #16

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/02/2011 3:02 PM

The chairs are for a waterfront function venue in Sydney, Australia. This is why 304 grade Stainless Steel was specified on the agreement.

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#21
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Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/09/2011 10:17 PM

Type 201 has enough chromium to consider it a corrosion resistant alloy typical for stainless steels. In my opinion, a harsh atmospheric environment such as may exist in a waterfront location would not generally dictate against its use there for furniture applications.

A lot of specific information regarding the intended use of the chairs would be needed to say more on that. For example, frequent immersion in salt water followed by removal with drying out leaving salt residues could produce pitting corrosion, however that can even happen with T304 stainless. If the chairs are to be used that way they should be thoroughly washed with clean fresh water after being in salt water.

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#22
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Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/10/2011 4:44 AM

Interesting comment, thank you! The chairs would be indoors but large balcony doors would often be open, allowing salt air to blow in and on the chairs. This is the worst case scenario. There is no immersion in salt water etc. Therefore I would conclude from your comments that 201 grade stainless steel should not be problematic if it were to be substituted for 304 grade.

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#23
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Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/10/2011 1:26 PM

I believe T201 would be suitable, i.e. low corrosion rate in the environment you described, but of course that is not a guarantee. It should be ok.

Remember, all materials have some rate of corrosion in their environmental exposure. The real question is what will be the length of the useful life for the chairs. My guess is that there would not be a great difference between the T201 and the T304. The defects in either case will likely be more cosmetic than structural failure.

However, since you ordered and paid for T304 you should follow up with your chair supplier to ensure that he provided it. If it is determined that the material was actually T201, it will not be too great a loss to you and perhaps a settlement could be made with the chair supplier without great risk to you.

Perhaps you can give us a report in a few years. It would make an interesting field test of corrossion resistance of the T304 (or T201) in that salty air.

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#25
In reply to #23

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/11/2011 7:13 AM

Thanks for your sensible advice, joconco. I think you live up to your motto and I appreciate it. I shall diarise to follow up in about 2 years and let people know the outcome.

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#24

Re: Layman Test to Differentiate 304 Grade Stainless Steel from 201 Grade

03/10/2011 10:08 PM

Interesting voting on this thread

[if it's not magnetic] Here is probably the 'test' you'd next want to consider

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34point5 (3); Anonymous Poster (1); bob c (2); bvandedr (1); dhayanandhan (2); joconco (4); lyn (2); Metallica (1); Milo (1); PrashantVS (2); raphaelkahn (5); ronseto (1); stringman (1)

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