Previous in Forum: Static and Rotating Equipment   Next in Forum: VFD or VSD - Which is Better?
Close
Close
Close
6 comments
Rate Comments: Nested
Anonymous Poster #1

Bed Evaporator Tube Leakage

05/16/2011 9:01 AM

Dear all,

From few weeks we are facing problem in bed evap. tube leakage in our AFBC boilers. as per the observations the tubes are loosing metal from inside and getting busted. no deposition found within. the tube metal is Carbon steel (SA 210 Gr A1).

Pl suggest the remedial action for the same, and let me know what additional information is required.

Thanks & Regards.

Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#1

Re: Bed Evaporator Tube Leakage

05/16/2011 9:39 AM

WHat does the Engineer/Surveyor for the company supplying burst indemnity insurance for the boiler have to say? What is on the periodic inspection reports that this organisation has issued?

What does the company managing the make-up water treatment regime have to say on the subject?

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Reply
Guru
Popular Science - Cosmology - New Member Engineering Fields - Civil Engineering - New Member Engineering Fields - Nuclear Engineering - New Member United States - Member - New Member

Join Date: Aug 2010
Posts: 714
Good Answers: 38
#2

Re: Bed Evaporator Tube Leakage

05/16/2011 3:19 PM

I'm inclined to say the boiler chemistry is way out of control.

__________________
Sometimes my thoughts are in a degree of order so high even I don't get it...
Reply
Anonymous Poster #1
#5
In reply to #2

Re: Bed Evaporator Tube Leakage

05/17/2011 1:00 AM

Thanks Sir,

we will again study the last month water Chemistry. pl suggest any other MOC for BET tubes.

Regards.

Reply
Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
Location: Richland, WA, USA
Posts: 21017
Good Answers: 795
#3

Re: Bed Evaporator Tube Leakage

05/16/2011 10:18 PM

If I remember correctly, dissolved oxygen in the boiler water can cause pitting corrosion on the water side of the tubes. Deposits (scaling) would not necessarily be present. Feedwater deaeration can help, or chemical treatment (I forget what kind of acid).

__________________
In vino veritas; in cervisia carmen; in aqua E. coli.
Reply Score 1 for Good Answer
Participant

Join Date: May 2010
Posts: 2
#4
In reply to #3

Re: Bed Evaporator Tube Leakage

05/17/2011 12:57 AM

Dear Sir,

we will again study the water chemistry as u suggest, i would also like to know that will changing the MOC of BET will do and what Carbon steel we can deploy.

Thanks.

Reply
Guru
Popular Science - Cosmology - New Member Engineering Fields - Civil Engineering - New Member Engineering Fields - Nuclear Engineering - New Member United States - Member - New Member

Join Date: Aug 2010
Posts: 714
Good Answers: 38
#6
In reply to #3

Re: Bed Evaporator Tube Leakage

05/17/2011 10:18 AM

You're right that dissolved oxygen eats metal quick and should definitely be looked into. From the OP I assumed a bulk loss, such as thinning and from what I recall, the major cause for loss of metal in this way is pH. It's been years since I've studied the corrosion rates/causes, but I remember a low pH removing metal in this fashion and a high pH causing pitting similar to a high DO content.

There is another method of corrosion related to plant cycling, specifically heat up rates. If the ramp rates for the boiler heat up is too high, there can be localized areas where the pH is driven too high leading to caustic corrosion.

If the problem is a general thinning though, I'd guess the pH was too low.

__________________
Sometimes my thoughts are in a degree of order so high even I don't get it...
Reply
Reply to Forum Thread 6 comments

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Anonymous Poster (1); Ashish Dhiran (1); ChaoticIntellect (2); PWSlack (1); Tornado (1)

Previous in Forum: Static and Rotating Equipment   Next in Forum: VFD or VSD - Which is Better?

Advertisement