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Filling In The Joints In A Concrete Block Wall

05/27/2011 2:43 PM

I'm getting ready to paint the exterior walls of my house and I am considering filling in the concrete block joints to make them flat. I have some remodeling planned and I want to replace the windows this year so I don't want to pay for stucco yet. I have always been told that you can't fill in the joints and it will look bad if you try. But, there is an area on the back of my house where the joints were filled by someone and it looks pretty good. This was done many years ago and there is no way to find out what they did.

I plan to start by pressure washing the wall. I assume that traditional mortar will not stick very well to a 50 year old joint. Since the professionals normally seem to nail expanded metal on block before adding stucco I am assuming that normal stucco will not stick well enough either. I have never used any of the "concrete patch" or "leveling concrete" products so I don't know if they will work.

Any suggestions on my idea or on materials to use? I know that it won't look as good as a professional stucco job, but the medium sized area on my back wall makes me thing that it would look better than it does with fully exposed joints.

Thanks,

Bruce

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#1

Re: Filling in the joints in a concrete block wall

05/27/2011 3:04 PM

Let me suggest the following site, http://www.woodmagazine.com/ may be better informed to answer your question.

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#2
In reply to #1

Re: Filling in the joints in a concrete block wall

05/27/2011 3:20 PM

Ron,

They seem to be 100% wood oriented and my application is concrete block. Am I missing something?

Bruce

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#3

Re: Filling In The Joints In A Concrete Block Wall

05/27/2011 4:06 PM

It seems reasonable that if you take the block down to bare surface, you could mix some quickcrete and fill them in. I used quickcrete to rebuild a block wall that had been hit by a car (not hard). I had to do a little at a time but it adhered pretty well.

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#4

Re: Filling In The Joints In A Concrete Block Wall

05/27/2011 4:16 PM

I'm in the industry, and this is a new one.

Here's what I would do. After pressure washing, apply a concrete bonding agent to the joints as per directions. Then I would use thinset mortar, (the stuff they use to set tile), and a putty knife to fill the joints. You could use a wire brush to knock off the excess that overlaps the joints. Over the next couple of days, as the thinset is curing, give it a light misting with a garden sprayer occasionally, this will help prevent cracking.

Thinset is designed for interior use, but it's got additives to help it stick to granite, marble, etc. Since you'll be painting it, it should be fine.

Let it cure out for a couple of weeks, apply a coat of exterior block filler, and finish with the exterior paint of your choice.

Thinset is pretty cheap. I think you could even get it in a small tub and do an experiment on a joint or two. Stick it in there, let it cure, and misuse a flathead screwdriver to pick at it, chip at it, etc. If it sticks in the experiment, you're good to go.

The reason I think thinset would work better in this situation, is that it's a little lighter than standard concrete mix, and it will stick and hang better on a vertical wall.

Bear in mind though, that since the joints will be smooth, and the blocks are porous, the joints will all still be visible when you are finished painting to a certain extent, although not as obvious as the grooves.

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#5
In reply to #4

Re: Filling In The Joints In A Concrete Block Wall

05/27/2011 4:34 PM

If you're feeling brave, you could just go DYI stucco. Not a whole lot more work on block than filling the grooves would be.

http://vagrantviking.com/stucco.htm

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#7
In reply to #5

Re: Filling In The Joints In A Concrete Block Wall

05/27/2011 6:16 PM

Are there any reasons to use three coats (scratch, brown, final) other than thickness and strength? If stucco is being applied to block that is pretty smooth then why couldn't a single coat (over bonding agent) be used?

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#8
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Re: Filling In The Joints In A Concrete Block Wall

05/27/2011 7:12 PM

Hold on there just a second. The blocks are painted already?

Everything I just told you was for bare block..........including the little stucco link. Forget it if they're painted.

After washing, prime it with this. After that, get yourself some good elastomeric caulk. All available at Lowes or Home Depot. The reason for that particular primer, is that you're probably dealing with lead paint..........regular primers won't stick, and will peel. That is a good one.

Apply a bead of elastomeric caulk in the joints, (latex), not getting too far ahead of yourself. Get a bucket of water and a few of these to smooth out the caulk. After it cures, apply finish paint.

That stucco method won't work on a painted wall either, however, there are stucco textured elastomeric paints. They will provide a texture to your wall, but, it is difficult to get a uniform finish.

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#12
In reply to #8

Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 3:40 AM

Thank you.

Yes, they have been painted many times. With the Florida sun breaking down the paint the block will look bare after pressure washing but the deep pores will still have paint in them and the joints usually tend to hold a little paint too.

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#17
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Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 5:52 AM

Well, it won't cost much to do a test with either method. At this point, if you're just looking to make the joints less noticeable, I'd go with the caulk............with old paint still on it here and there, and temperature extremes, I think anything with concrete in it is going to end up separating and cracking from the joints.

With the caulking method, you can also come back and fill low spots with no problem, and, after curing, take a 60 grit sanding disc, fold it in half and use it to knock down any high spots.

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#20
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Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 11:07 AM

[you're probably dealing with lead paint] Is pressure washing lead paint going to pose a hazard? and might it be illegal?

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#21
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Re: Filling In The Joints In A Concrete Block Wall

06/01/2011 7:52 AM

Maybe in some places. Lead paint is another one of those things that have been regulated to death. Don't grind it up and breath it, and don't eat it, and you'll be fine.

It's always struck me as funny that lead paint has been so demonized, while at the same time, any 12 year old kid can walk into Walmart and purchase a handful of pure lead fishing weights with no problem.

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#6
In reply to #4

Re: Filling In The Joints In A Concrete Block Wall

05/27/2011 6:04 PM

Thank you. That sounds good.

Even with a good pressure washing my 50 year old blocks will have some of 50 years worth of paint remaining and therefore they will not be as porous as new block. With a little luck my joints will blend in pretty well. I am surprised at how well the joints disappear in the one area on the back of the house where someone filled a few of them.

If I make them look better then that will be good enough for now. After I replace all the windows and do a remodel I can spring for a professional stucco job.

I have very little experience with concrete and tile. At their deepest I would probably only be adding 1/4" of thinset. With the Florida sun getting pretty hot this time of year do I really need several weeks of cure time before painting?

Thank you,

Bruce

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#9
In reply to #6

Re: Filling In The Joints In A Concrete Block Wall

05/27/2011 11:53 PM

Try to keep the thinset moist by misting it during the curing process for about 4 or 5 days. Use the polymer modified version of thinset. You really don't want to have the sun dry it out too fast. The hot sun is not good for the curing. It needs to cure slowly to attain full strength and bond. The suggestion to paint a bonding agent on the joints is worthwhile.

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#13
In reply to #9

Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 3:41 AM

Thank you.

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#10

Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 2:04 AM

In the UK re-filling the space between brick/blocks is called "re-pointing", and before you start you MUST TOTALLY clean out the gap you intend to re-fill, as you assume right that..."traditional mortar will not stick very well to a 50 year old joint"

Many have said use a bonding agent on the brickwork.. good idea, although not common practice here.. but it won't harm.

Then mix up a brick mortar adding a water proof agent and fill in the gaps using a small hand trowel.

You mention "levelling concrete".. Nooooooo!!!.. that only works on "HORIZONTAL" surfaces like floors.

Another alternative is to use epoxy resin.... again total cleaning is the way to go, and you again hand apply with a special hand gun, this not only fills in the gaps but bonds the brick work together.

Or.. you can talk to a builder friend and either ask his advice or pay him to do it while you have a 'Miller Moment" in the back yard.

Personally.. I like option four :)

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#14
In reply to #10

Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 3:44 AM

Thank you. I have never used "leveling concrete" and I had included it because I was taking a guess that it would stick better. It is helpful to know that it is not a good choice.

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#16
In reply to #10

Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 4:03 AM

is it "miller time" this early in the morning?

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#11

Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 2:29 AM

Hi Bruce

In S.A. we mostly build with blocks and there is a product we use for filling chased electrical channels. Clean an roughen your surfaces properly using good old sugar soap, you could even chip the surface with a small chisel. Dry the area thoroughly with a hair dryer, the additional heat will speed up the dying process, then just spray this http://building.dow.com/na/en/products/sealants/biggapfiller.htm

Allow it to set then just sand down and paint. It's waterproof and paint adheres to it perfectly

Barry

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#15
In reply to #11

Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 3:45 AM

Thank you,

Bruce

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#18

Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 9:01 AM

You have some good information already but I would add... On block walls along the starter course (bottom row) you'll see almost no mortar between the joints. This is by design. The idea is should there be a load placed on either side of the wall there will be a place so water can escape and relieve pressure. You DON'T want to fill these.

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#19

Re: Filling In The Joints In A Concrete Block Wall

05/28/2011 9:37 AM

Waterproof your concret mix and point in the gaps in the wall,use all weather paint to cover up the gaps ater you leavel it off,good luck.

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#22

Re: Filling In The Joints In A Concrete Block Wall

06/06/2011 12:14 PM

What you're looking for is a vinyl skimcoat cement. Quickcrete, available at most hardware and Do-It-Yourself home repair shops, makes a great edition for small cracks and skim-coating. I used some almost twenty years ago, and it's still intact. The secret, as always, is a clean, damp surface. Use a small amount at a time because it starts to set in about 30-minutes. You'll like the results.

Tom

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#23
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Re: Filling In The Joints In A Concrete Block Wall

06/06/2011 4:50 PM

clean joints with high pressure only using water.

after dripping of apply with a paint brush a mixture of portland cement and water, the mixture must be as thick as paint, this will "burn in" your concrete joints for a better bonding.Let it set till its almost dryed up.

Make your cement mixture, 1 volume part portland cement, 2 volume parts sand, 1/4 volume part of mortar chalk (keeps the cement flexible) and of course water,The mixture should be as thick as toothpaste.

Fill your joints with this mixture, let it dry as far as: you can barely push your fingerprint in it, then use a sponge and a lot of water making circulair movements on your jounts, until you get the right smoothness, then use a spatel to make it straight, when neccesary repeat the last actions.

While it is drying keep the joints moisture by adding a verry thin waterspray on the surface.(cement hardening/drying is a chemical process, adding water will only slow the process avoiding cracks)

When your concrete bloks are verry dry, let it soak up enough water while you clean the bloks, when the bloks are to dry they will saok up to much water out of your filling, ending up in cracks in your joints while drying.

good luck

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#24

Re: Filling In The Joints In A Concrete Block Wall

06/06/2011 8:17 PM

senor bruce

buenas tardes from Mexico. Iam an Architect by degree, have a company that

builds industrial buildings, industrial plants. look into a product named KRYTON

www.kryton.com

very good wterproofing product, mixes well with concrete mix. never worry again

on water penetration, mildue, excelent product, " try it" on a sample area

2x2 feet. then see results.

saludos from Mexico ARQ RAUL S VILLARREAL MONTERREY, NUEVO LEON, MEXICO

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