I have a lot of confusion about choosing my 1500 KW fan motor drive. Whether I shall go for 690V or 6.6KV motor. Which one is more economical and has more technical merits? Kindly advise me.
That will depend on the capacity of the feeding Transformer,distance of the motor from the switch board,size & No. of power cables required etc .
Normal practice followed in steel industries in India is as follows:
*Motors upto 200 KW rating are fed from 415 V Bus fed by 11kV or 6.6 kV/415 V ,2000 KVA Transformer.
*Motors from 200 to 1000 KW rating are fed from 6.6 kV Bus fed by 11 kV, 33 kV,132 kV or 220 kV/6.6 kV, 6.3 MVA to 50 MVA Transformer.
*Motors from 1000 KW and above are fed from 11 kV Bus fed by 33 kV,132 kV or 220 kV/11 kV, 30 MVA to 50 MVA Transformer.
Accordingly, you should go for 11 kV supply preferably .In case, you do not have 11 kV source,you may go for 6.6 kV source.
The main disadvantage of feeding a 1500 KW motor from 690 V source is that it will call for a large No. of power cables leading to increased cost on cables and laying & termination problems.However,a 1500 KW 6.6 or 11 kV motor would be costlier as compared to a 415 or 690 V motor of same capacity.Further, maintenance of LV motors is easier and cheaper as compared to HV motors.So, you have to take a judicious decision based on above and the prevailing practice/work culture in your factry.
If you are going for a new installation,you can plan every thing as per standard guidelines.But, if you are only adding the motor,then you have to check whether the existing Transformer parameters allow successful starting of the 1500 KW motor.
Cheer up !
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As Tornado said it's mainly down to what supplies you have available, I think it would be highly unlikely you have 1.5MW spare capacity on your 690V system. So I would assume you're going to have to install a dedicated transformer. Then it comes down to cable sizes, @ 690V they are going to be hefty (expensive) cables. As for switchgear again it comes down to pricing.
You've just got to add up the costs of the transformer, cable and switchgear for each.
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As standard practice in India, and as one of associate from india informed rightly, I would also like to suggest to operate this motor on 6.6 kV and not on 690V. I have good understanding of cost estimates, hence commercially cost of connecting this motor on 6.6 kV is less than on 690V. Maintenance wise also, there is not a big problem, as in India, if you do purchase in Lot from BHEL, SIEMENS, CGL, MARATHON you are going to get good service and spares and maintenance is not at all a problem.
Go for 6.6kV system.
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Oh! You have not mentioned it in your original post. Getting such a big motor is less problem than getting such a big drive at 690 V. I had come to know that, from one of my consultant friend in FI,mumbai that one of client had installed 1200 kW fan motor with drive on 690 V. Your requirement is much more than it. Cost wise still, if you generally HT drive will cost about 1 o 1.5 cr INR motor about 30-35 lacs INR cabling and installation about 5 lacs INR. Where as 690V drive cost 40-45 lac INR motor 25-30 lacs INR you have to go for 12 pulse drive for which converter taro costs about 12-18 lacs INR cabling and installation about 5 lacs INR. with this we can notice that cost wise going for 690 V system is cheaper. However, technically as what siemens recommend not to go for 690V motor and drive system above 1250kW. That's why if you see Siemens motor catalogue/price list motor rating for 690V are restricted to 1250 kW.
In conclusion, I would like to suggest that, if motor requiement is so high and you want VFD for speed variation then opt 6.6 kV system.
There is another way out, use 6.6 kV DOL motor with variable speed scoop coupling-mechanical system for speed variation. In fans we can go with it if we don't need accurate and fast speed control.
For HT switchgear you consider 4-5lacs INR per feeder.
I hope now you can do right choice.
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in that siemens also offered 690V drive upto 1500KW. my clarification is i need the technical details like cable losses is higher in 690V . then only we compare the 690V & 6.6KV other than costing.Kindly advise me in this regard.
I.e. Cable losses results in cable voltage drop. For which we have to select proper sized cable to restrict voltage drop. We have to make sizing calculations then. But, it's not the criteria for selection of voltage level. If siemens is ready to offer this system in 690v then you can take suitable decision.
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in cable we have considered 250Mtrs.socable i^2 R loss also present. In the 690V motor they considered two terminal box to accomodate more cables.then another one is ABB considered two 3.3KV drives with external converter duty transformer & it cascaded for 6.6KV motor.why they not considered direct 6.6KV drive. or any advantages is there in that system.
Yes it is fact that Cable termination is a problem for such big rated motors. Cascading is also possible. It's no problem as long as vendor do take undertaking of satisfactory operation it's warranty. If your management had decided for 690V system then we should probably go along with it OR else I still emphasise on 6.6kv HT motor with variable speed fluid coupling.
You can ask as many "technical" questions as you can. But non-technical replies are not expected from participants. It said that keeping mum is also better option!!
U may also contact by personal msg for more details.
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i will not place the order based on this.this is the open forum.so we can get different individual ideas.so when ever i will chance to meet suppliers i will shoot this questions to them.they will explain the draw backs.without knowing anything how can i get the details from supplier.in this site i have gained so many ideas & much technical knowlege.
any thing wrong forgive me.
note:- i have only 3 years of experience in electrical field.so this is the time to ask qustions rather than future.
This depends on the input voltage of the mains. If your mains input voltage is 6.6KV then it is advisable to goin for a MVD (Medium voltage drive) of 6.6KV input & 6.6KV output. If you use 690V drive if your mains input voltage is 6.6KV then you have to use a stepdown transformer. This will add to cost.
To use 6.6KV MVD the motor rating also should be 6.6KV. Though the cost of motor seems to be high, use of transformer is eliminated.
The over all cost actually will be less than using 690V drive system. And the performance of the entire system will be very good with less current harmonics and better life of motor and drive.
6.6 KV is to be opted than 690 volts. If possible go for 11 KV
Technical Merits:
1. Less Current and hence less I^2 x R Loss in the proportion of (690/6600)^2 or (690/11000)^2 to that of the Losses at 690 Volts. In the long run - this most economical.
2. Motor Size will be Less and hence cost will be less.
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