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Traction Motor

07/21/2011 7:02 AM

For EV, which type of motor has higher power to weight ratio, 3 phase induction motor, DC brushed motor or DC brushless motor? I get conflicting answers from different sources.

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Guru

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#1

Re: Traction Motor

07/21/2011 7:22 AM

I wont answer the "power to weight ratio". Motors don't make power, they consume it. You'll find the best motors for the job are brushless DC with plenty of rare earth magnets in them. They aren't cheap.

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#3
In reply to #1

Re: Traction Motor

07/21/2011 9:28 AM

Your statement "Motors don't make power, they consume it." does not make any sense !!

You mean motor cannot be rated by power ! are you ok?

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#10
In reply to #3

Re: Traction Motor

07/22/2011 7:38 AM

rated by torque -- output --

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#8
In reply to #1

Re: Traction Motor

07/22/2011 3:03 AM

I think what the OP wanted to know was the effective HP output vs the weight of the motor.Which weighs less for the same developed horsepower.Efficiency is another matter; electrical power input vs mechanical power out.

'Course I could be wrong....

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#2

Re: Traction Motor

07/21/2011 9:27 AM

What size?

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#4
In reply to #2

Re: Traction Motor

07/21/2011 9:29 AM

For EV, 50 to 100 horse.

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#5

Re: Traction Motor

07/21/2011 5:18 PM

Traction Motors generally have HP as good as 1420. We used two DC Motors for goods train in 1978. Single phase Catenary 25kv ac voltage is stepped down to 2kv inside the train by transformer and fed to reversible thyristor power amplifier. Power from this power amplifier is fed to 1420HP motor having separately excitation(field) winding.


During starting of train, it need high torque so obtained by maintaining same amount of current in armature winding and filed winding of the motor as if it would acts as Series Motor( series motor is very good for high starting torque). Once it picks the speed it does need high torque but need small torque to over come the fictional losses on the track then Armature winding and field winding currents don't maintained same so it would work as if a shunt motor(shunt motor is good for speed control).

In olden days induction motors were used with low frequency around 16.5Hz for good speed control.

Therefore there is no relation between power and weight.


Now a days Linear induction motors are being used to go high speed trains as good as 300km/hr to 400km/hr and trying to use in this field super conductor which has very high current density due to very low resistance for same size of copper conductor.

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#6
In reply to #5

Re: Traction Motor

07/21/2011 9:05 PM

Thank you for your reply.

There is certainly relation between power and weight. It is a crucial consideration point for EV.

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#7

Re: Traction Motor

07/21/2011 10:54 PM

For efficiency and small size a permanantmagnet synchronous motor will be the first choice. The separate inverter will effectively make it a brushless DC machine.

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#9

Re: Traction Motor

07/22/2011 5:21 AM

If you are looking for a high efficiency electric motor you might try these people;

http://www.solarnavigator.net/lynch_motor_sales.htm

They claim efficiency's around 90% which would be pretty amazing if true.

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#11

Re: Traction Motor

07/22/2011 7:41 AM

We always installed a motor with more max torque than we needed to prevent overheating and to lifespan

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#12

Re: Traction Motor

07/22/2011 8:37 AM

I would like to add some more information on the same subject. The question is thrown on the forum to integrate a variable from the limit "a" to "b". Since you will get infinity answers as "a & "b" can take infinity values.

If question should have definite parameters then answer will be within 90% to 100%.

I want to clarify information on motor & Generator as follows:

1. Any rotating AC or DC motor consume power from network and its power will be designated as +Watts(+ve). Except case; generates power for small duration when converts kinetic energy of the connected load into electric energy.

2. Any rotating AC or DC motor generally or supply power to network and its power will be designated as -Watts(-ve).

3. There will be no ratio exist between power to weight. Ratio varies on the input Voltage & power rating of the motor.

4. Selection of motor shall be based on the cooling or ambient temperature and what is the expected torque or load on it otherwise you are draining the money without any use.

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#13
In reply to #12

Re: Traction Motor

07/22/2011 10:23 AM

I think you are the third post to say there is no relationship between power and weight.

It may well be that power output is not the most significant factor in choosing a motor for an Electric Vehicle, but for a given design, a motor having greater power output capability is surely going to have more weight than one with lower output capability.

The above sentence could be repeated replacing 'power' with 'torque'.

Perhaps the wording of the OP's question is less than perfect, but to me, the intent is quite clear: he wants to know which design of motor will carry his EV the greatest distance at a reasonable speed. Obviously, that means he needs a motor that is not very heavy, yet still has adequate torque/power capabilities.

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#14

Re: Traction Motor

07/22/2011 11:35 AM

Power-to-weight ratio of the motor is a valid measure to consider, especially if the intent is to optimize the efficiency of the vehicle. DC series wound motors have a generally lower power-to-weight ratio than permanent (neodymium) magnet motors. In larger sizes (around 50 kW and up) high voltage induction motors can have quite high power to weight ratios. (The motor used in the Tesla is 150 kW output, but weighs only 75 or 80 lbs.)

But the reason that you have heard conflicting information is that there is no simple answer. You really have to simply compare a group of applicable motors in the power output that you want, and compare weight, efficiency, cost, controller availability, etc. There are some PM brushless motors in the size of interest to you, with impressive weight and efficiency specs, but with staggering prices.

There is no shortcut to doing the research -- check all types and pick the best for your needs and budget. The standard for home built EV's remains DC series wound, because everything else seems too expensive for most people.

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#15
In reply to #14

Re: Traction Motor

07/22/2011 11:51 AM

GA, thx.

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#18
In reply to #14

Re: Traction Motor

09/22/2011 10:48 PM

In the industrial sizes DC brushed motors have just about run their race. Most locomotives and Off Highway Vehicles of current manufacture are now 3 phase AC with the most popular design being Squirrel Cage Induction motors. The emerging technologies are Permanent Magnet 3 phase and Switched Reluctance.

The Permanent Magnet design is controlled by a similar H Bridge inverter to the squirrel cage design and the Switched Reluctance utilises a somewhat different inverter as there is no need to reverse the current polarity in the windings.

Switched Reluctance has massive torgue capability and is cheap to manufacture due to the lack of rare earth metals and rotor windings. The resulting motors are also quite light in weight. This technology is starting to appear in high end power tools, see Protool, Festool and Hitachi. International Rectifier have made a large investment in chipsets for SR inverter control.

Given the need for a proper speed / torque control anyway, I personally would dodge the brushed design completely. Modern motor designs are just as capable of regeneration as brushed designs but don't have the stall / commutation envelope issues. They also have a much better turn down ratio resulting in a better speed range.

Needless to say the ongoing maintenance issues are greatly reduced. The only real negative I can report is the possibility of High Frequency currents flowing through bearing elements, this problem can be mitigated. SKF is a good source of information on methods of controlling the resulting electrofluting.

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#19
In reply to #18

Re: Traction Motor

09/23/2011 5:06 PM

GA

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#16

Re: Traction Motor

07/22/2011 6:48 PM
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#17
In reply to #16

Re: Traction Motor

07/22/2011 8:34 PM

good link, thank you.

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