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Pressure Test

09/07/2011 2:48 AM

I want to make a test for a suction lines for a complex vertical pumps (3 lines with 8 " diameters ) and Have 19 joints ( flanged with valves ) ,,,

I will pressure the line about 15 Bar for 8 hours

after 7 hours the pressure gauge read 13.7 bar

and there was a leakage ,,, i had an equation

L=ND(P)^0.5

where :

L= Allowable leakage (gal per hour)

N= No. of Joints in tested line (pipe and fittings)

P= Average test pressure (psi)

D= Nominal diameter of pipe (inches)

Is there standard test ?? (ASME or ASTM or DIN or BS ) to check about this equation ???

Is (1.3 bar ) allowable to be reduced ?????

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#1

Re: Pressure Test

09/07/2011 3:01 AM

The formula L = NDP0.5 is somewhat rational, except that it lacks a constant for units conversion/consistency. If I wanted to be really sticky-wicket, I would set this constant (call it K) to zero. But what the hey, we can entertain other numbers..., depending on how toxic/corrosive/valuable the fluid is.

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#2
In reply to #1

Re: Pressure Test

09/07/2011 3:06 AM

the fluid is WATER

And really i do not know if the test will pass or not with this reducing at pressure

my group had tighten all bolts as they can

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#3
In reply to #2

Re: Pressure Test

09/07/2011 3:30 AM

Try it and see?

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#7
In reply to #2

Re: Pressure Test

09/07/2011 4:35 AM

What are the criteria that determine whether the test is a pass or a fail?

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#9
In reply to #7

Re: Pressure Test

09/07/2011 5:23 AM

that the test of pressure stay at value of 15 bar or may be less ?? but the range i do not know it ??? means does 13.7 bar is approved or not ?

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Guru

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#4

Re: Pressure Test

09/07/2011 3:52 AM

1.- Did you see the leakage?

2.- Flanged valves could be checked? (it is possible to blind limit points?

3.- Wich was the change of temperature during the holding 8 hours?

4.- The 1,3 bars pressure decreasse is to much.

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#5
In reply to #4

Re: Pressure Test

09/07/2011 4:25 AM

i was drops of water

and i had checked flanged all

temperature is a constant cause we are at pump room

do you know the equation of leakage

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Guru

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#8
In reply to #5

Re: Pressure Test

09/07/2011 5:03 AM

No sure, but may be MSS-SP-126- 200 can help.

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#10
In reply to #8

Re: Pressure Test

09/07/2011 5:24 AM

what is that code ??

do you have a copy of it ?

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Guru

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#12
In reply to #10

Re: Pressure Test

09/07/2011 5:47 AM

"The maximun allowed leakeage rate on each seat of metal-seated valves for the duration of the test shall be 4/10 of the standard cubic foot of gas per hour per inch of nominal valve size, or a maximún of 2.44 cubic inches of hidrostatic test media per hour per inch valve size at the test pressure spicified"

Send me one E mail to give you a copy of this MSS-SP- 110

Regards, WP

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#13
In reply to #12

Re: Pressure Test

09/07/2011 6:40 AM

my email is

and really thank you so much for your support

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#17
In reply to #13

Re: Pressure Test

09/07/2011 8:58 AM

OK, not possible, try to find Mss-SP-100, and go to point 7.

May be this way: joecollet88 ya oo. c-m

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#18
In reply to #17

Re: Pressure Test

09/07/2011 8:52 PM

You guys can send each other personal messages by clicking on each other's name and use the CR4 personal messaging to email each other. It works great!

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#19
In reply to #18

Re: Pressure Test

09/08/2011 3:52 AM

thank you

we did it ;)

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#20
In reply to #18

Re: Pressure Test

09/08/2011 3:52 AM

Thanks

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#14
In reply to #12

Re: Pressure Test

09/07/2011 8:05 AM

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#6

Re: Pressure Test

09/07/2011 4:30 AM

The acceptable leakage rate is determined by the fluid and the local environment. If the working fluid were water at ambient supplied to water a garden, then the leak rate might be acceptable as it wouldn't matter too much. If the fluid were, oh, say a solution of a plutonium nitrate within a nuclear power station, then no leakage would be tolerable.

So there is insufficient information to make a recommendation in this case.

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#11
In reply to #6

Re: Pressure Test

09/07/2011 5:26 AM

agree with you

but the floor will be wet and that not acceptable ,,

may be if a liter per hour will be acceptable but 8 liters is not ?? right ?

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#15
In reply to #11

Re: Pressure Test

09/07/2011 8:35 AM

The acceptable leakage rate is still determined by the fluid and the local environment. The latter cannot be seen from here.

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#16
In reply to #15

Re: Pressure Test

09/07/2011 8:45 AM

ok

thank you for your information

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#21

Re: Pressure Test

09/08/2011 9:10 AM

In new piping systems used in oil & gas and designed as per ASME code, no leakage is permitted, the only leakage accepted is in testing of valves as per API. And with test pressure 13.7 bar, the test is considered not passed unless it reach 15 bar as specified by the designer.

So, you are kindly requested to re-tight the stud bolts of flanged connections (as per the recommended procedure) until you reach the specified test pressure without any leakage, and may be you need to use a new gaskets.

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#22
In reply to #21

Re: Pressure Test

09/08/2011 3:49 PM

dear engr. Abdel halim

Really your massage makes me happy that i found an egyptian here

and i had re-test the pipe after changing the gasket

and take approved :)

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#25
In reply to #22

Re: Pressure Test

09/09/2011 1:01 AM

Thank you stylee_eng for your compliment.

It is a good sound to hear that you changed the gaskets and retest was passed.

Note. There are a lot of Egyptians here as members of CR4, and I invite yours for registration, see this link: http://cr4.globalspec.com/group/members/5/Egypt.

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#23

Re: Pressure Test

09/08/2011 4:30 PM

The "Allowable Leakage" equation that you're using is covered under:

ANSI/AWWA C600-10, AWWA Standard for Installation of Ductile-Iron Mains and Their Appurtenances

(Revision of ANSI/AWWA C600-05). Hydrostatic testing procedures are specifically covered in Section 5.0 of the standard.

You can purchase a copy of the standard at the American Water Works Association (AWWA) website:

www.awwa.org

Also, visit the Ductile Iron Producers Research Association (DIPRA) website for additional information:

www.dipra.org

NOTE: Please bear in mind that you can also take a "leakage allowance" for each closed valve you at hydrostatically testing against.

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#24
In reply to #23

Re: Pressure Test

09/08/2011 10:51 PM

many thanks for your support

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