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Power Transformer Trip

01/16/2012 6:57 AM

Hi ,

We have a 12.5 MVA 34.5 kv / 4.16 kv Power transformer , which has a 3 Wire RTD for Oil temperature monitoring . The transformer is working fine about 65 % only loaded , no abnormal current raise , no faults on the load side recently , the temperature of oil is about 54 Deg C for the last two weeks , as displayed in the DCS trend.

The problem is the transformer tripped on Oil temperature high ( Trip set at 90Degs C ) , though the DCS trend couldn't capture it but the DCS alarm summary has a record stating that the oil temp went high to 106 Deg c suddenly for a fraction of a second and returned back to normal temperature .

During the investigation found all ok with the trip circuit loop , no abnormality of loose termination or a malfunction of Temp monitor controller etc.,. Only thing which was noticed is that though the 3 wire RTD ( 10 Copper ) is connected properly , the cable shield is left ungrounded .

The question is , Can this signal wire pick up stray noise and make the temperature raise to 106 Deg C momentarily and that resulted in a trip ? Is it necessary to ground the shiled of the signal cable ?

Can we conclude the non-earthing of the RTD cable could be the cause for the trip of transformer ? Otherwise , the electrics are perfectly ok .

Request those experienced to offer valuable feedback .

Thanks and best regards,,,,,

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#1

Re: Power Transformer Trip

01/16/2012 8:23 AM

The detector circuit of the RTD is based upon a Wheatstone Bridge, and looks for the difference in resistance between the two legs of the RTD wiring. So a shielding issue is unlikely to have any impact on the reading.

To prove it, connect the shield to ground/earth and have another go.

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#2

Re: Power Transformer Trip

01/16/2012 9:08 AM

The RTD itself is made of fine wire, which may have become cracked or nearly broken, either within itself or at an attachment to one of the lead wires. If so, vibration could result in these apparent temperature spikes.

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#3

Re: Power Transformer Trip

01/16/2012 12:04 PM

As with comments from others, hope this will also assist you.

Symptoms/Problems

Probable Causes

Solutions

Abnormal operating temperature measured by thermography.Local heating at transformer terminals.Clean contact surfaces and retighten.
Excessive cable heating.Under sized cables.
Winding and/or top-oil thermometer alarm trip.In sufficient ventilation. High ambient temperature.Check ventilation of premises. Consider installation of cooling fans.
Transformer overloaded.Consider load reduction or installation of a transformer with a higher power rating.
Reduce oil, water, or air circulation.Check oil, water and air circulation.
Too high oil temperature.Reduce load.
Oil flow trip.Oil circulation to low.Open valves in oil circuit.
Oil pumps protection.Check oil pump and protection.
False triggering during operation.Triggering and alarm incorrectly set. Incorrect thermometer operation.Check setting. Check thermometer.
Defect sensors or thermistors.Check thermistors or sensors.
Relays incorrect timing.Check timing.
Short circuit in the control system on the secondary side.Remove the failure in the control system.
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Guru

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#4

Re: Power Transformer Trip

01/17/2012 10:41 AM

The answer to your question may depend on your DCS. While most manufacturers design their RTD board to work as a Wheatstone bridge, some just look at the voltage drop across the terminals where the RTD is connected. In the latter case, an ungrounded shield would definitely make a difference.

I would also check the DCS diagnostics to see if you had a scan failure or power supply dip at just the right time to cause this problem. Other possible causes:

- Intermittent failure of the analog to digital (AD) converter for that DCS channel

- Cracked RTD board in the DCS

- Improperly seated RTD board where it plugs into the backplane of the DCS

- Loose connection or bad joint at the RTD head

I'm surprised that the transformer safety is wired through the DCS. I've always insisted on discrete temperature & level switches wired directly to the breaker control circuits to ensure reliability.

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#5
In reply to #4

Re: Power Transformer Trip

01/19/2012 1:11 AM

As queried , the protection is not wired through DCS , the high temperatue trip is directly wired to upstream circuit breaker .

In the electronics lab , tested the RTD for any noise pick up keeping the shield wire un-grounded . No effect , RTD is working well . However , to avoid nuisance trips , now RTD has been changed in the trafo , with a new one, its shield wire is grounded now.Transformer is charged now and under observation.

Thank you all for your valuable inputs .

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