Previous in Forum: Selecting Generator Capacity   Next in Forum: Symbol Notation for a Electrical Machinery Project
Close
Close
Close
9 comments
Rate Comments: Nested
Commentator

Join Date: Aug 2011
Posts: 93

Battery Capacity for aTtraction Motor

02/14/2012 6:24 AM

How do we calculate Battery capacity for a traction motor working for 12hours a day ?

Traction motor : 6KW , 160A fla continous duty

Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#1

Re: Battery

02/14/2012 6:29 AM

Er, what's 160A multiplied by 12h multiplied by, oh, say 115%?

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Register to Reply Score 1 for Good Answer
Guru
Hobbies - Fishing - Old Salt Hobbies - CNC - New Member United States - US - Statue of Liberty - New Member

Join Date: Mar 2007
Location: Rosedale, Maryland USA
Posts: 5197
Good Answers: 266
#2

Re: Battery

02/14/2012 7:30 AM

The usually don't calculate for 12 hours. 8 hours one shift. Then swap out batteries. The weight gain for the extra 4 hrs can be substantial depending on voltage an AH draw. This weight gain plus what is need for the supporting structure for the battery is wasted power.

__________________
Life is not a journey to the grave with the intention of arriving in a pretty, pristine body but rather to come sliding in sideways, all used up and exclaiming, "Wow, what a ride!"
Register to Reply
Guru
United Kingdom - Member - New Member

Join Date: Aug 2010
Location: Resting under the Major Oak
Posts: 4347
Good Answers: 181
#3

Re: Battery Capacity for aTtraction Motor

02/14/2012 1:03 PM

It's also worth bearing in mind the motor is highly unlikely to be running at100% output for 100% of the time.

__________________
The reports of my death are greatly exaggerated.
Register to Reply
Commentator

Join Date: Aug 2011
Posts: 93
#4

Re: Battery Capacity for aTtraction Motor

02/15/2012 6:52 AM

Here the traction motor is a short time ( s2- 60 min ) motor, what may be the effect and how can i find the battery capacity for it?

Does S2 represents drawing a constant load or FLA only for 60 min ?

Register to Reply
2
Guru

Join Date: Dec 2010
Posts: 1686
Good Answers: 116
#5
In reply to #4

Re: Battery Capacity for aTtraction Motor

02/15/2012 8:19 AM

A 60 min rated motor will according to usual standards, if started with a winding (ambient) temperature of 40 Celsius, run for 60 minutes at the rated current before it overheats; running beyond that will shorten life or cause failure.

Once it has cooled back to 40 C, the 1 hour duty could be repeated.

If the ambient is less than 40 C, the time could be extended.

Typically, such a motor could run continuously at about 2/3 of the 60 min rated current. It could probably run at up to twice that rating for much shorter times, say 5 minutes.

It is usual to estimate or record the motor current over the operating cycle and size the battery for that, rather than sizing the battery on the motor rating.

If you want to size the battery for 60 min at rated motor current, to minimum motor voltage rating, battery makers have many curves and tables from which you can do this.

Usually, there is a motor performance graph, showing current, torque, speed and voltage. This is essential to turn load/friction/gradient/speed/time service requirements into voltage/current/time requirements.

For a traction motor, there might be a computer programme, which models performance including critical temperatures. That would be based on the thermal heat capacity of the motor, I²t x R heat energy input and heat loss rate for winding to cooling air temperatures.

Of course, paper and pencil and graphical methods and testing with load brake cycles and temperature detectors were used long before computers.

Register to Reply Good Answer (Score 2)
Commentator

Join Date: Aug 2011
Posts: 93
#6

Re: Battery Capacity for aTtraction Motor

02/16/2012 1:12 AM

I have searched about duty cycles of induction motor, but in everything they have mentioned only about , what they are.

Well i want to know about the starting current that S2 motors can have.

1) Well if i m using a S2 motor does starting current exist ? If it does, how much compared to other motors?

2) And if i use a drive does it automatically reduce the starting current on implementation?

" I know i m a little away from battery part but i need to know this."

Register to Reply
Guru

Join Date: Dec 2010
Posts: 1686
Good Answers: 116
#7
In reply to #6

Re: Battery Capacity for aTtraction Motor

02/16/2012 6:19 AM

You did not mention "induction motor"!

The data I gave in my last post [ #4 ] was thinking of a Direct Current motor. A current of 160 amp and 6 kW rating (shaft power) suggests about 40 volt supply rating. Electronic controllers are used with battery and Series wound DC motors.

But everything I wrote is equally true for an induction motor.

However, while for a DC series motor, rated torque, speed zero [starting], needs rated current - for an induction motor it takes about 6 times rated current. A drive cannot deliver zero frequency. An induction motor and its drive is high loss and heating until the "slip" [s] between rotation speed and synchronous speed is about 0.03.

If you want to know exactly what "S2" means, you must look at the standard to which the motor complies. The standard should be on the motor rating plate. College and big public libraries should have copies of standards or web access to them. Searching for the standard and S2 on the web will probably find the essential basics. But buying standards is very expensive for individuals.

There are simple formulae for induction motor torque and current in terms of slip and voltage. They are not much use unless you actually have some motor data and they only apply to rotors with simple slots and bars. But they are a useful tool.

Try searching for "induction motor" and "traction motor" in Wikipedia, the free encyclopedia

Register to Reply
Commentator

Join Date: Aug 2011
Posts: 93
#8

Re: Battery Capacity for aTtraction Motor

02/17/2012 1:16 AM

Actually i know what a S2 induction motor means , it is a motor which can carry a constant load within a given time say 60 min before reaching thermal equilibrium.

*I want to whether there is any difference in the starting current taken by the S2 induction motor or not, compared to other duty cycled induction motors ?

*And if there is , installation of a Drive without setting, does reduce the starting under testing ? I mean does it automatically reduce the starting current ?

Register to Reply
Guru

Join Date: Dec 2010
Posts: 1686
Good Answers: 116
#9
In reply to #8

Re: Battery Capacity for aTtraction Motor

02/17/2012 9:57 AM

Wrong - an S2 motor reaches its maximum temperature, for its insulation, after its rated time at its rated power from cold.

It is NOT in equilibrium at rated time, the temperature is still rising and would reach damaging levels if the loading continued the same beyond the rated time.

That is why it is a short time rating.

I believe "S2" indicates just the time rating at a constant load from cold. If you are talking a duty cycle of varying loads repeated continuously, I believe that would be "S3". As I wrote, you need to look at the standard the motor is made to meet [You did not get "S2" out of the air, did you?].

Starting current is another factor. Which you can best get by asking the motor maker. But I believe any good motor can withstand "locked rotor" current for about 30 seconds - so why worry?

Whether an electronic drive automatically "learns" the motor parameters depends entirely on what a particular maker designed it to do - read the drive specification.

I suggest you stop guessing, or hoping the drive electronics will do the job for you...

  1. Get a 230/110 V 50/60 single phase tool safety transformer. 1 kVA rating (10 amp secondary).
  2. Get a 230V 1 kW "firebar" resistance space heater.
  3. Put the firebar in series with the 230V supply to the transformer as a current limit ballast. If you could get a 3 kW firebar and 3 kVA transfo with a lower secondary voltage you could do a test at closer to rated motor current. Hint, any good transfo can withstand short circuit for a second or so.
  4. Lock the motor rotor so it cannot turn.
  5. Connect transfo secondary winding to motor windings, via ammeter.
  6. Measure winding voltage and current.
  7. Voltage divided by current = winding impedance W ohms.
  8. Rated motor voltage for winding tested divided by W = approximate maximum starting current.

You may find the following internet address helpful, since the document describes the induction motor equivalent circuit.....

http://www.ece.msstate.edu/~donohoe/ece3183asynchronous_synchronous_machines.pdf

Register to Reply
Register to Reply 9 comments

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

67model (3); ozzb (1); PWSlack (1); sujinvipin (3); TonyS (1)

Previous in Forum: Selecting Generator Capacity   Next in Forum: Symbol Notation for a Electrical Machinery Project

Advertisement