Previous in Forum: PSI - Not Sure How Much I Need   Next in Forum: Combined Cycle Efficiency According to ST Exhaust Temperature
Close
Close
Close
15 comments
Rate Comments: Nested
Commentator

Join Date: Oct 2012
Location: Located in South eastern North Carolina, I am a retired Supt of Public Works. also I am wheelchair confined due to an INdustrial accident of the Bends (Caissone Disease) from a construction Diver/underwater mechanic.
Posts: 64
Good Answers: 2

Why Can't DC Motors be Labeled the Same as AC Motors?

10/19/2012 12:25 AM

Why can't DC motors be labled the same as AC motors? For example ?HP or ?Watts output, sure gearing increases Torque and reduces shaft RPMs, but that is rarely on the label either. Just a uniform rating system so I can figure what I am buying will match what my requirements are?

Thanks Guys and Gals for what I expect will be a lively discussion.

Register to Reply
Pathfinder Tags: DC motors
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

Join Date: Jan 2007
Location: In the bothy, 7 chains down the line from Dodman's Lane level crossing, in the nation formerly known as Great Britain. Kettle's on.
Posts: 32175
Good Answers: 839
#1

Re: WHY

10/19/2012 3:25 AM

Because a DC permanent magnet motor's output is limited by the lower of being able to cool itself or being able to sustain the current passing through it. AC motors just stall when overloaded. DC permanent magnet motors just carry on turning until something breaks/cooks/burns out.

__________________
"Did you get my e-mail?" - "The biggest problem in communication is the illusion that it has taken place" - George Bernard Shaw, 1856
Register to Reply
2
Guru
Hobbies - Fishing - Old Salt Hobbies - CNC - New Member United States - US - Statue of Liberty - New Member

Join Date: Mar 2007
Location: Rosedale, Maryland USA
Posts: 5197
Good Answers: 266
#2

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/19/2012 9:37 AM

DC motors are rated in hp or watts. Worked on electromotive equipment for years all the motors had a hp rating. Just Googled Graingers all their DC motors listed hp ratings.

Even the gear motors listed the hp ratings.

What you maybe looking at is motors that are OEM that the manufacture does not want you to know what those ratings are. They want the business of providing you a replacement.

__________________
Life is not a journey to the grave with the intention of arriving in a pretty, pristine body but rather to come sliding in sideways, all used up and exclaiming, "Wow, what a ride!"
Register to Reply Good Answer (Score 2)
Commentator

Join Date: May 2012
Location: Sutter buttes - East 50 miles you found me
Posts: 59
Good Answers: 3
#3
In reply to #2

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/19/2012 10:40 PM

Exactly. I have come across that many times. Then you call the MFT with the need for a motor and even after supplying an equipment mn/ sn they would look.at the motor with that look of i-dun-o.

__________________
Lurking Always Lurking.........................in the Shadows
Register to Reply
Commentator

Join Date: May 2012
Location: Sutter buttes - East 50 miles you found me
Posts: 59
Good Answers: 3
#15
In reply to #2

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/27/2012 1:23 PM

Exactly. I have come across that many times. Then you call the MFT with the need for a motor and even after supplying an equipment mn/ sn they would look.at the motor with that look of i-dun-o.

__________________
Lurking Always Lurking.........................in the Shadows
Register to Reply
Guru

Join Date: Jan 2008
Posts: 1753
Good Answers: 59
#4

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/19/2012 11:04 PM

Motors CAN be labeled the same way. Still, it does not mean the same thing.

An inductive AC motor does not run synchronously, as the slip allows an interaction between rotor and stator. when the load gets too high, the motor stalls, and remain there, usually intact.

A synchronous motor does not slip, only gets phase delayed by load, until stall.

A DC motor covers a wide rpm range, and provides widely different power to the load. High rpm / low power is no problem. Low rpm / high power might readily burn out the motor. Hence recommended rpm/power data is important. Additionally, synchronicity has no meaning here.

Register to Reply Score 1 for Good Answer
Commentator

Join Date: Oct 2012
Location: Located in South eastern North Carolina, I am a retired Supt of Public Works. also I am wheelchair confined due to an INdustrial accident of the Bends (Caissone Disease) from a construction Diver/underwater mechanic.
Posts: 64
Good Answers: 2
#5

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/19/2012 11:22 PM

Thanks for the answers, not exactly what I wanted to hear, but I understand.

I have been trying to devise a low voltage, high torque, beach and woods wheelchair with limited resources.

I guess I will have to satisfy myself with whatever I can scavenge, to make this gadget.

Thanks again for the information.

Register to Reply
Power-User

Join Date: Nov 2011
Posts: 473
Good Answers: 13
#11
In reply to #5

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/21/2012 10:29 PM

Beach and woods?....have you ever seen this.?

Not exactly electric but it might provide some inspiration.

Okay, maybe not.

Register to Reply
Guru

Join Date: Jan 2008
Posts: 1753
Good Answers: 59
#6

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/20/2012 12:03 AM

Yep, gear motor is the way to go, with mountain bike style wheels. It may slow you down, but gets thru.

Register to Reply
Guru

Join Date: Jul 2006
Location: Eastern Kansas USA
Posts: 1503
Good Answers: 128
#7

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/20/2012 6:19 PM

Friend,

Have you considered a DC motor running a small hydraulic pump. The hydraulic system can then be designed so it cannot overload the motor, and you might be able to put in some form of speed control on the motor, to only run fast enough to maintain pressure. The hydraulics could then go to the wheels with variable torque hydraulic motors--high speed at low torque ranging to low speed at high torque, all depending on the conditions you are experiencing. This would probably allow you to even do some form of crawling over obstacles (of appropriate size). Another possibility is to run the battery ouput through a switch mode type of voltage increasing power supply to get a higher DC output and then run this into a variable frequency drive to an AC motor. Many of the drive manufacturers make drives that have no AC input end--designed to run off a DC input instead. Perhaps if you were to contact them they may help you with selecting an off-the-shelf model or doing a custom one for you at very low cost. Going with a VFD will give you somewhat easier control of the motor speed (in my opinion).

Keep on puttering with this progect! --JMM

Register to Reply
Guru

Join Date: Sep 2008
Location: Where the sun sets on OZ
Posts: 1381
Good Answers: 28
#8

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/20/2012 7:46 PM

If you look at wheelchair forums you will find that there have been many designs made to suit your needs. Also look at this thread on CR4. "Looking for High amp, low insertion force DC power connector." Also www.tadwa.org.au website. You will see that they have wheels for manual chairs that work in soft sand. Only for manuals as they have to be put on at the beach and because a stainless steel manual chair is available. With the cost of power chairs being the same as a small car i can only guess how much one that was waterproof to mil specs would cost. Don't forget the batteries. Even leakproof batteries breath, so once immersed in cold water they will suck in sea water thus altering their chemistry.

__________________
Where's the KaBoom? There should be a KaBoom!
Register to Reply
Commentator

Join Date: Oct 2012
Location: Located in South eastern North Carolina, I am a retired Supt of Public Works. also I am wheelchair confined due to an INdustrial accident of the Bends (Caissone Disease) from a construction Diver/underwater mechanic.
Posts: 64
Good Answers: 2
#9

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/20/2012 11:31 PM

When I have searched most DC motor manufacturers sites they spec things that only electrical emgineers are familiar with. Very few have anything describing actual power output.

One of the answers spoke to OEM items and that of course does answer why when looking at 24vdc motors are sort of mysterious. The motors used in power wheel chairs are big secrets. I have no intention to submerge parts of the chair or even intentionally get it very near the water just on the beachs.

Most of the motors I can identify by output wattage are far less than 1/2 hp 2-300 watts, where 5-600 output watts would be more desirable. The torque is variable by manufacturers but relatively low.

Low RPM motors with a higher torque rating in the 1/2hp+ 5-600 watts range would be preferable. If I could get the right combination of motor and controllers then LiFepPO4 batteries would be the desired method to get power to it. But properly identifying the motor capabilities is the big deal.

I only know enough to be dangerous, (to myself) not quite smart enough to make sense of the way all manufacturers label their DC motors.

Thanks for the input.

Register to Reply
Guru

Join Date: Sep 2008
Location: Where the sun sets on OZ
Posts: 1381
Good Answers: 28
#12
In reply to #9

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/22/2012 5:13 AM

I say again, check out wheelchair forums. Many new wheelchairs have 1Kw motors. Many new motors are 4 pole for greater torque. The motor/controller combination gives long battery life and high power when required. I suggest you go to a wheelchair repair facility and see if they will donate used and surplus motor/trans units to you. We throw many in the bin so i guess you would be able to get them over there.

Jim

__________________
Where's the KaBoom? There should be a KaBoom!
Register to Reply
Commentator

Join Date: Oct 2012
Location: Located in South eastern North Carolina, I am a retired Supt of Public Works. also I am wheelchair confined due to an INdustrial accident of the Bends (Caissone Disease) from a construction Diver/underwater mechanic.
Posts: 64
Good Answers: 2
#13
In reply to #12

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/25/2012 11:58 PM

I have not had good luck dealing with wheelchair repair shops. They are an independent lot. Most do not approve of tinkerers or at least hold them in low regard

And I also do belong to several wheelchair forums. The majority are spokespeople for manufacturers. I was searching for some fresh ideas. Thanks all.

Register to Reply
Guru

Join Date: Sep 2008
Location: Where the sun sets on OZ
Posts: 1381
Good Answers: 28
#14
In reply to #13

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/26/2012 7:32 AM

Sorry to hear you say that. since entering this industry i have been somewhat dismayed at the level of gouging ( over charging ) that i see. I guess also that over there the 'shops' would be frightened of litigation should some of their junk cause you an injury. I see that in about 50% of establishments here, particularly those managed by women or someone from overseas i.e. Europe and U.S.

From here i can only wish you luck. Oh! and that most motors here fall in the 700 to 1200 watts range. ( 740watts/horsepower ) Of course they are geared down after that.

Jim

__________________
Where's the KaBoom? There should be a KaBoom!
Register to Reply Off Topic (Score 5)
Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
Location: Richland, WA, USA
Posts: 21017
Good Answers: 795
#10

Re: Why Can't DC Motors be Labeled the Same as AC Motors?

10/21/2012 1:08 PM

One approach might be to use a regular wheelchair gearmotor with an add-on two-speed transmission having, say, 1:1 and 1:2 ratios. Another possibility would be a snowmobile type of drive system. Whatever you do is apt to need some customizing, though. Maybe such an arrangement already exists?

__________________
In vino veritas; in cervisia carmen; in aqua E. coli.
Register to Reply
Register to Reply 15 comments

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

Bob Sullivan (3); JIMRAT (3); jmueller (1); leveles (2); ozzb (1); PWSlack (1); TerraMan (1); The Shadow (2); Tornado (1)

Previous in Forum: PSI - Not Sure How Much I Need   Next in Forum: Combined Cycle Efficiency According to ST Exhaust Temperature

Advertisement