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Heat Exchanger Design for Shell and Tube Type H.E.

12/05/2012 10:03 PM

I have a project of installing a centralized Heat Exchanger for 7 engines in a Power Barge to reduced maintenance cost and better cooling system of engines. What are the basic design formulas to start with?

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#1

Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/05/2012 10:28 PM

Q = K A (LMTD).

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#2

Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/05/2012 10:33 PM

I would be wary of a single heat exchanger. Whenever it needs cleaning or repair, all 7 engines will be down.

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#3
In reply to #2

Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/06/2012 12:23 AM

I will make it as centralized HE and distributed to individual engine with isolation valve

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#4
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Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/06/2012 2:45 AM

Alas, that will not help.

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#5
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Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/06/2012 4:43 AM

That's just plain daft.

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#9
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Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/07/2012 1:05 AM

That is fine as far as engines are concerned. How about the exchanger? What Tornado concern is, "if the (single) exchanger fails/under delivers and end up in shutdown, you need to stop all the engines.

Hence the general suggestion would be to have 'stand-by'. If cost is the constrain, I rather suggest to have two exchangers, each to cater 4 engines and get the pipe lines inter connected. If one exchanger fails, the other would permit to run 4 engines at least, or even 5 or 6 engines with a bit of over load on the exchaner or under load on engines

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#6

Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/06/2012 7:09 AM

if we do all the math and inclue drawings do we get a cut of your check on Friday?

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#7
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Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/06/2012 8:46 AM

Would that increase the maintenance cost?

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#8

Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/06/2012 11:14 PM

1. Start with energy balance. There are three basic equaztions:

Q = U A LMTDc

Q = WC (T1 - T2)

Q = mc (t2 - t1)

2. Determine LMTDc and U from individual heat transfer coefficient and fouling factor.

3. Calculate A, the surface area required.

4. Determine the final configuration

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#10

Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/07/2012 4:01 AM

Dear Mr. ARNULFO PALACIO,

First Decide the quantum of Heat to be recovered and the use the BASIC EQUATION, HEAT LOST from the Medium where heat is to be recovered = HEAT GAINED by the Medium to be heated In the HEAT EXCHANGER and use the Equation W x(Tin-Tout)xSp.Heat = U x A x LMTD. Pl. refer Hand Book on Heat Transfer.

While deciding the factors, fluid velocity, fouling factor etc. to be duly accounted, and perhaps additional HEAT TRANSFER AREA to the EXTENT of 10% be provided.

DHAYANANDHAN.S

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#11
In reply to #10

Re: Heat Exchanger Design for Shell and Tube Type H.E.

12/25/2012 2:56 PM

THANKS MR. DHAYANANDHAN.S. THIS WILL BE A GREAT HELP FOR ME SINCE THIS IS MY FIRST DESIGN WORK IN MECHANICAL DESCIPLINE. I AM AN ELECTRICAL ENGINEER AND HAVE BEEN INVOLVE ALSO ON ELECTRICAL DESIGN WORK.

BEST REGARDS

ARNULFO PALACIO

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