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Anonymous Poster #1

Is This Support Adequate?

02/25/2013 11:16 AM

I recently bought an old shop, and it is two floors,with drive in bottom floor(Split level). The bottom floor is open, with no support beams.It has a span of 18ft 8 inches from inside wall to inside wall.

Spanning this distance, every 5 feet, are home made I beams,constructed from 1 1/2 X 4 inch channel iron.They are each 13 feet long, and so they overlap at the center by 6 feet,and are welded at the seams to form 2 box beams in the center, with a channel on each outside .

So the center 6 foot long section is 6 inches wide X4 inches tall,and the remainder of the beam is 3 X 4 I beam as described.

In effect, this puts the single 3X4 I beam spanning 7 feet from center to where it is doubled up.

On top of this support are 2X8 wood joists on 16 inch centers,covered in 1 inch plywood flooring.There are no load bearing inside walls on top floor.

I wish to put some cabinet shop tools on top floor,which can be quite heavy, though most can be located along outside perimeter

What is the maximum loading for this floor, in center?

Thanks in advance for all your input.

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#1

Re: Is this support adequate?

02/25/2013 11:24 AM

When one buys a property, one takes on "all encumbrance" in England and Wales. Did the Surveyor not carry out this assessment as part of the Structural Survey of the building prior to contracts being exchanged for the purchase? That would be surprising as now there is no redress available!

No matter. Consult a qualified Building Structural Engineer locally, who will be in a better position to review the installation with sight of it, report and advise accordingly. Yellow Pages, perhaps?

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#2

Re: Is This Support Adequate?

02/25/2013 1:06 PM

No advice here.

Except, I'd hire a civil or mechanical engineer, if you are worried about being sued if something happens.

Your insurance company will definitely have an opinion about floor loading.

There are a number of sites on the net that will guide you. Here is one such site:

How to Calculate Floor Load Capacity | eHow.com

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#3

Re: Is This Support Adequate?

02/25/2013 1:09 PM

It is impossible to say without looking at the site as it could have been modified (support beams removed), the wood degraded by termites (you don't say what country it is in), etc.

The comment about 'home made I beams', no support pillars and no load bearing support in the walls has me worried that the floor may not be strong enough for your (commercial?) needs without building modification.

Consult a local building inspector (or similar) and get a site inspection first just in case.

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#6
In reply to #3

Re: Is This Support Adequate?

02/25/2013 1:35 PM

The floor is in excellent shape.The walls are standard 2X4 studs on 16 Inch centers,the floor joist are 2X8's on 16 inch centers,the roof is a truss type on 16 inch centers, which puts no weight on inside walls.All weight is on outside walls,which rest on lower floor outside walls, which are 8 inch thick reinforced concrete walls.

It really seems to be overbuilt,except for my concern about the I beams.Making I beam from channel is fairly common, but paralleling two such beams is hard to calculate for me.

Perhaps there is a mechanical engineer in the house that can help?

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#7
In reply to #6

Re: Is This Support Adequate?

02/25/2013 1:41 PM

Do you have any drawings of the structural floor plans for us to look at and offer comment for general interest (you should still get in a building inspector or similar to be sure).

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#8
In reply to #6

Re: Is This Support Adequate?

02/25/2013 1:51 PM

The reason I say it seems to be overbuilt is that a 2X8 can span 10 feet and conform to code, These span only 5 feet.Floor joists,by code only need to be 24 inches on center,these are on 16 inch centers.Roof trusses only need to be on 24 inch centers to meet code requirements, these are on 16 inch centers.The truss type roof does not need any inside walls for support.All weight of roof is bearing on outside walls.

Perhaps the guy was putting it together with materials on hand,but he seemed to have a penchant for overkill.Perhaps the steel beams, although not standard fare, are more than adequate for the purpose.I could always run a row of posts down the center, but I prefer to leave it open if possible.

I may perform a pull test with my hoist on the center of a beam to see how much it sags when weight is applied.Stack block on pallet attached to beam and measure sag as each block is added.

Crude, I know, but it may give me some info I can use.

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#9
In reply to #8

Re: Is This Support Adequate?

02/25/2013 2:15 PM

Using the formula referenced in the link above, the wooden floor structure can support 269 pounds per square foot,which is definitely overbuilt,so no worries there.

The beams are not currently sagging, and the building is 30+ years old,and the top floor was heavily loaded with mechanics tools by previous owner: V8 motors,blocks,trannies,differentials,gears,axles, etc.

Seems to me if they were going to sag, they would have done so by now.

Perhaps I am worrying over nothing.

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#4

Re: Is This Support Adequate?

02/25/2013 1:20 PM

The depth of the beam being less than the width leads me to believe whoever did this job didn't know much about structures. Sounds like a slap together with whatever is at hand job. I would consult a structural engineer.

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#10
In reply to #4

Re: Is This Support Adequate?

02/25/2013 3:39 PM

The making of an I beam from channel is pretty common, giving a 3w X 4 deep I beam,which is mechanically logical,being taller than it is wide.

The main stresses would appear to me to be in the center of the beam where the 2 I beams are joined.The weld is continuous on both sides of all beams, and the bead looks very good..(I do know how to weld.)12 feet of 60XX or 70XX filler rod bead is very strong.

Perhaps it was done this way to reduce any skewing of the frame laterally?Just guessing, don't know for sure.

Guess if you wanted to hook onto something outside and drag it in, that would be the trick.

Any ideas?

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#20
In reply to #10

Re: Is This Support Adequate?

02/26/2013 5:13 AM

The nature of these responses seems to be in pursuit of justifying doing nothing using anonymous responses to a global internet forum by readers that cannot see the installation.

The correct approach is to consult a local Structural Engineer and obtain a report. Then, should it fail, the building's insurance company has a document to justify not paying out and for reducing the premiums payable to it.

Abandon hope all who venture further.

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#5

Re: Is this support adequate?

02/25/2013 1:25 PM

I have no idea if this is a sturdy enough jury rig to support your unknown mass of cabinet shop tools. I'm not a civil engineer. Obviously you are not a civil engineer, too. There are no load bearing inside walls on top floor. Unless this building has no roof like the top floor of a parking garage, there is a load on these walls. The roof, its pitch and nominal weather conditions of your also unknown region will likely be dominant loading concerns of these walls. Even if this is a roofless floor, wind loading will happen with these walls.

Since you are obviously not a civil engineer, I do not trust any of your information to attempt an evaluation.

You need a local licensed civil engineer to inspect your building and tell you if you purchased a disaster waiting to happen, a sound construction with a load limit of XX pounds per square foot on any floor, or a building brilliantly designed that can take anything you load it with.

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#12
In reply to #5

Re: Is this support adequate?

02/25/2013 3:47 PM

There is an obvious misunderstanding of the term "Inside Wall". It means walls that are not on the perimeter of the building,like divider walls between rooms.Perimeter walls of course,as you stated, bear all the roof weight , and all associated loads.These loads will have little effect on the beams below in this case.

Perhaps I should have explained it better.

Sorry for the confusion.

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#14
In reply to #12

Re: Is this support adequate?

02/25/2013 4:24 PM

No problem, I understood what you meant from the following replies. I do feel better that an earlier occupier in this building already put substantial loads on the structure. I still think any uncertainty you have should be answered by a knowing eye seeing this structure.

As I said, I'm not a civil engineer. As such it is very easy for me to misunderstand the meaning a structural engineer is trying to tell me. For another example of how I can be baffled, the 269 pounds per square foot you referenced in entry number 8 confuses me. I weigh 230 pounds and my shoe size is #10 wide. As the earlier "obvious" caster thread demonstrated loading should consider the minimum surface are in contact. My single foot is not even half of a square foot. Sitting on a four legged chair with 2" diameter legs and picking up my feet will not dent this floor, let alone cause a catastrophic failure that 240 pounds in contact with only about 1/12 of a square foot in contact area. If I followed the caster example it should be only a 1/24 of a square foot contact area.

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#15
In reply to #14

Re: Is this support adequate?

02/25/2013 4:44 PM

Post #2 by Lynn gives a link to calculate floor loading.Not as simple as it sounds.It is referencing as if this load were applied to every square foot of the floor area equally.

The shop has 800 square feet, so 800 X 269 = 215200 lbs. total weight support rating, all building materials and contents supported by floor.Other words, it could could support a tank of water over 4 feet deep covering the whole floor area.A swimming pool.That is just the wooden part, the weak link would be the steel beams underneath,but I feel pretty good about them since I have been pointed in the right direction for study.Not going to put in a pool or giant hot tub.

Generally accepted loading is around 50 lbs sq ft,so this floor is way over code requirements even for commercial usage.

I may put in a steel I Beam with rollers for a chain hoist right down the center,supported at both ends by steel columns.

Cutting span in half gives 8 times the strength.

Thanks to everyone for the feedback.

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#24
In reply to #15

Re: Is this support adequate?

02/26/2013 8:38 AM

You are scaring me. I still cannot "see" the arrangement. You say that the beams are doubled up at the center and that beyond that they only span seven feet. Actually, this sudden change of section can be dangerous although it sounds as though the welding on yours is satisfactory. When you say they only span seven feet, are you saying that the beams are supported in the center? It doesn't sound like it. Span goes from support to support by definition.

I don't see where the 269 lbs/sqft came from. It sounds very high.

M=wL2/8. Cutting L in half reduces the moment to one quarter, not one eighth. That is if you cut the beam over the center support, if you run it continuously over the support, it is the same one quarter of the original moment but over the support with the tension on top. In some cases this can be a problem because the compression flange is not laterally restrained.

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#17
In reply to #14

Re: Is this support adequate?

02/25/2013 10:59 PM

The rating is average per square foot.

Think of a piano, weighing about 600 lbs. It sits on four small steel casters.

Or a 125lb woman in spikes, .25" square heel - 288,000 lbs per square foot, 2000 lbs/sq in. - OK so she dimples the lino and can mark hardwood flooring. She still does not collapse the floor.

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#23
In reply to #17

Re: Is this support adequate?

02/26/2013 8:11 AM

Here lies the root of my confusion. The total load of this floor is what this number conveys. I do understand that. Why obscure this information by dividing this by the usable area and making this the same units as pressure? To now know the actual total load, the total usable area must be known. How does one discriminate this dimension from pressure limits? Knowing that your floor will support your grand piano and that the legs will not deform the floor seem to be both valid questions for a structural engineer about the floor.

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#26
In reply to #23

Re: Is this support adequate?

02/26/2013 9:08 AM

This is a standard way to provide area loading limits.

I installed a mezzanine at work that was rated for 100 lb/ft. This metric gives the total load limit and cautions against piling too much weight in a given area.

Example: Although the entire deck might be able to hold 10,000 lb, this does not mean you can put 8,000 lb in one corner.

I don't recall this requiring a detailed explanation to the EE's, ME's, or even the CemE's that I work with.

Everyone knows a small girl in heels will get stuck in the grass while us big guys walk just fine. Strange that no one brought this up. . .

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#28
In reply to #26

Re: Is this support adequate?

02/26/2013 9:36 AM

Your "clarification" obfuscates the information for me. With a 100 lb/ft2 rating and a deck total load of 10,000 lb then this deck is only 100 ft2 in area. The pressure of 100 lb/ft2 is less than the pressure applied by a standing adult male, let alone the added transitory pressures required for motion or sitting in a chair with feet off the ground. I'm certain your mezzanine was intended to regularly have many people traveling across it so 100 lb/ft2 is clearly not the pressure limit for your mezzanine. What missing, implied conditional identifies this metric as not being a pressure limit?

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#45
In reply to #23

Re: Is this support adequate?

02/26/2013 2:57 PM

The average lbs/sf x the total sf assume the load is going to be reasonably well spread out, so the total beams will bend uniformly. Now looking at the piano - it does provide very concentrated psf at the feet, but then consumes significant floor area. The localized deformation is then transfered to adjacent members by the floor sheath and cross bracing. It will reasonably pick up the load partially on the adjacent joists. The second and third joistwill only minimally see the load. Now if you attach a hoist to one joist, you can provide a very concentrated load, and now you have to look at the member almost in isolation.

The 3/4 or 1 inch thick plywood is calculated and has a lot of past experience transferring normal concentrated loads like a piano with out failing. If you where to install a 2000lb milling machine with a 2 sq ft foot base, then you are no longer in average conditions and detailed analysis is required.

In industry, when very heavy machines are installed, the floor in the vicinity is often reinforced or columns or piers installed to support the weight.

On Paper machine operating floors they will often have hard spots identified where they will rest large rolls of paper. Otherwise the floor will not support the weight and they risk breaking through.

Snow load on a roof is usually very even, and the structure is built accordingly. If you were parking cars on the roof, it would be designed quite differently.

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#62
In reply to #12

Re: Is this support adequate?

03/04/2013 10:10 AM

<...should have explained it better...>

Explain it to a Stuctural Engineer who has sight of it and whose time has been paid for in order to do a formal assessment!

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#11

Re: Is This Support Adequate?

02/25/2013 3:47 PM

Your description of the "I beam" gives me no picture at all! An I beam is rolled that way at the mill, you appear to have a fabricated girder, and it doesn't sound like an "I" shape.

When starting a structural steel design, we start by looking at 1/2" of depth per foot of span for doubly symmetric beam shapes, this usually puts us in range for acceptable deflections, but not always, it is just a starting point.

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#13
In reply to #11

Re: Is This Support Adequate?

02/25/2013 3:53 PM

Turn 2 pieces of C4 x 5.4 Channel back to back and weld together.The center is double thickness where the 2 pieces join.It is a fabricated girder by your definition,but a redneck I beam by common usage.

Thanks for the rule of thumb

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#16
In reply to #13

Re: Is This Support Adequate?

02/25/2013 5:14 PM

Correction to above post::should be C4x7.25 not C4x5.4.

OOPS!

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#18

Re: Is This Support Adequate?

02/25/2013 11:56 PM

Before you start estimating wood or steel strengths, you should first evaluate the condition of the materials as they exist in their current locations (ie: ''in-place'').

You've given us no relevant information other than the shop is ''old''...

It would be best to have your (old shop) evaluated by a structural engineer who specializes in evaluating comparable structures ''in-situ''. and there are not that many of them around. then wait as long as it takes to recieve his detailed, written evaluation report. Be sure to fully inform said engineer exactly what you plan to do with the (old shop) in complete detail first, not during or afterwards...

So, look first, before you commit any more of your time and/or money...

A little smart patience can pay big dividends, if you give such a process enough of a chance...

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#19

Re: Is This Support Adequate?

02/26/2013 3:34 AM

How about replacing just a few of the beams with correctly specified ones?
Just a few, which align with the loading points of your upper floor equipment.
Or, some angled corner braces? Also maybe ties bars, floor up to roof beams?

Could give you peace of mind at minimal cost, may save an accident and,
be sufficient to get the building passed the inspector / insurance company.

It's not good doing only half a job, but less of a risk, and could save lives.
Belt and braces never hurt anyone.

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#21

Re: Is This Support Adequate?

02/26/2013 5:56 AM

First of all your question itself is very confusing. You should have shown drawing or photo of your shop. Your original seller must be possessing original drawings approved by local authorities. If you are looking for any free advise on CR4 then you are taking great risk.

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#22

Re: Is This Support Adequate?

02/26/2013 7:45 AM

Just because the center of the beam is "doubled up" by it's homemade box construction, it does not qualify as an end point of span. Your post is confusing, but it seems as though the span is 18 feet, and that you have composite beams (joists) made of steel and wood. I suspect the steel acts as a stiffiner. Make us a section drawing, identify fasteners, and even I could get close. I suspect they are undersized for the 80 lbs sf load I like in a shop.

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#25

Re: Is This Support Adequate?

02/26/2013 8:42 AM

My initial reaction to your question is that the doubled-up channel floor beams are inadequate.

There are several reasons why:

1. We know nothing about the steel grade and hence the Allowable Yield Strength (Fy) in order to make a determination on the Allowable Bending Stress and Allowable Shear Stress.

2. The most problematic condition is that the beam is spliced together in the vicinity of the mid-span. Again, we have no information how the various sections were fastened together at the webs (to transfer shear forces) and at the T & B flanges (to transfer compressive and tensile forces in the flanges due to bending).

3. We know nothing about the weldments: electrode strength and weld root.

4. How are the wooden floor joists attached to the top of the built-up steel channel beam? Are they attached at all? Are each and every one of them attached to the top of the beam? How? This is critical in determining the beam's resistance to compression flange twisting and hence buckling, which in turn determines the Allowable Bending Stress in the top flange (compression flange).

5. How are the beams ends supported at the exterior walls? How many 2-4's are located directly under the bearing points? This is critical as well, because if you cannot support the beams then what is the point?

You're lucky that the existing built-up channel beams are sufficient to support their own weight (self- load) and the wooden floor joists and plywood sheathing.

Do yourself a great big favor and hire a Registered Structural Engineer who can evaluate the entire clusterf$k firsthand and make filed measurements and other observations. We cannot do it hundreds of miles away.

IMPO, you are better off ripping the entire floor down and starting from scratch with a new floor system, designed by a qualified P.E., that meets the Building Code for your state.

I've been doing this for over 35 years and have seen similar floor constructions as yours that have failed when loaded up with file cabinets and stored materials.

You've got more than what you bargained for here......you should have hired a PE for a few hundred $$$ to conduct a structural evaluation before you signed on the dotted line. Now it's too late.

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#27
In reply to #25

Re: Is This Support Adequate?

02/26/2013 9:19 AM

Moosie, Moosie, Moosie

1. Doing something for 35 years means you have a lot of practice. That's usually good, but sometgimes not.

2. Suggesting that the poster has not given us enough info, (he hasn't) then suggesting he tear it down and start over is at least as irresponsible as the poster's lack of info

3. Old structures are often puzzling, and the fact that they have performed for (more than 35) years is worth noting. .

4. It is entirely likely that the solution lies in no or minor modifications. The poster is asking questions. You have seen failures of this type. Care to share details?

5. The poster may need to bring in an experienced builder or structural engineer. The builder may reccomend a structural engineer. First you need to understand what's important. This post is chock full of those factors.

Ease up, it's the internet! Your service is not billable. We are here to learn.

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#29
In reply to #27

Re: Is This Support Adequate?

02/26/2013 9:54 AM

The biggest bugaboo about these floor beams is the "discontinuity" aka splices in the midspan, where the highest bending stresses occur.

Additionally, just the 4-inch depth of these beams provides very little in the way of Moment of Inertia (in^4) which in turns gives very high beam deflection at the mid-span location. A span of 18 feet 8 inches is a very long span for such a slender beam.

FYI PFR, I am a Licensed and Registered NYS Professional Engineer, with a BSCE and MSCE in Structural Engineering + a Ph.D. I have worked for some of the best Structural Engineering firms in New York + US Army Corps of Engineers. I know what I am talking about. I also own and operate my own Consulting Engineering firm, and am a member of our local Planning Board, so I deal with Building Code and design issues every day.

BTW, I'm not looking for Billable Hours. The OP doesn't live in New York (I only have a NYS Registration currently), therefore I cannot LEGALLY provide him more than the opinions that I have presented here based on the information he has provided. And yes, it is my opinion he's better off in the long run saving $$$$ by replacing that existing floor system if he plans on storing full heavy filing cabinets and other assorted materials up on the 2nd floor. IMPO, no way in hell is that existing floor system going conform to his state Building Code in regard to specified Live Loads.....what he is proposing with those file cabinets is a "change of use/occupancy" from it's original use intent, and therefore not Grandfathered in. I can bet you that the floor, as it stands now, is extremely "springy" or "bouncy" when walked upon.

To modify the existing floor to conform to the Code will take some serious cash. I also doubt that the existing wooden 2x4 bearing walls can safely support that floor and the roof when loaded up.

Why make a silk purse out of a sow's ear? It's $$$$ Pit....

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#33
In reply to #29

Re: Is This Support Adequate?

02/26/2013 10:18 AM

I'm sure you know what YOU are talking about. I am saying you don't know what HE is talking about. So why pontificate on structural design?

BTW, 2x4 stud walls with sheathing are frequently responsible for supporting 3 stories of typical construction. Why would you say that you doubt that a 2x4 wall could possess adequate strength?

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#35
In reply to #33

Re: Is This Support Adequate?

02/26/2013 10:31 AM

Not in agreement at all, especially when the beams are spaced at 5' o.c., and then heavily loaded. It is very doubtful that a single 2x4 wall stud can safely support such a huge beam reaction (directly above it) when the beam is fully loaded, which is doubtful.

I know exactly what he is talking about, so EXCUSE ME?

And what the hell is your engineering expertise pray tell?

Supporting 3 stories of just exterior wall, that's about it. And I'm not even counting the roof dead load and snow load, as well as any loaded floor framing, that it supports.

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#40
In reply to #35

Re: Is This Support Adequate?

02/26/2013 11:50 AM

To your continued suggestion that 2x4 walls are not likely to be structurrally sufficient, are you saying that each of the stories has no floor load? I'm sure I don't have to point that out to you, but "three stories of just exterior wall" seems to imply that you do not consider this. So you are suggesting that these houses have another dynamic at play to transfer floor loads? Now I am wondering.

I have built structures. I like engineering. That's it. If the entire floor structure is appropriatley fastened, it could be a tremendously strong monolithic platform, bearing on four walls insted of two. I just can't visualize it. What do you see?

The op said the reinforcing is at 5' centers, but that the joists are above, on 16" centers. Are they perpendicular to the steel, or parallel above it. I still don't know "exactly" what he's talking about. That's all.

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#41
In reply to #40

Re: Is This Support Adequate?

02/26/2013 12:08 PM

I have to ask this.

If you do not know "exactly" what someone is talking about, how can you offer any valid opinion or criticism?

A refining question seems at first plausible but without a qualified eye (no offense to HTRN) to provide an answer nothing useful can come from posing the question.

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#44
In reply to #41

Re: Is This Support Adequate?

02/26/2013 1:48 PM

That is my point. Moosie said he knew "exactly" what the op was talking about. I don't know exactly what the op is referring to. Do You? He has not supplied drawings or even sketches, much less any technical data.

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#42
In reply to #40

Re: Is This Support Adequate?

02/26/2013 12:33 PM

Okay, let me demonstrate something here regarding the load capacity of a 2x4 wall stud that is laterally supported by the exterior wall sheathing only.

Let's assume that the wood is a good one, say Douglas Fir Larch, #1 Grade. That's a rare wood species, but this is only for argument sake. Most likely the wall studs are a lesser strength species like Southern Pine or Hem Fir, Construction Grade.

Therefore, per the National Design Standard (NDS) for Wood Construction that Allowable Compressive Axial Load = 2.1 Kips, or 2,100#. Please note: I have not included any lateral loading such as wind acting against the exterior wall. If I had done so, that allowable axial load would drop dramatically because there is Combined Bending and Axial loading occurring in the 2x4.

Now, if we have one of those existing double steel channels bearing directly on the wall top plate and oriented directly above a single 2x4 wall stud:

Let's assume 50 psf Design Live Load (per BOCA), as well as a 8 psf dead load (for wood joists and 1" plywood only. The Dead Load = Self load of the double channel is 15 PLF.

Using a 5' o.c. beam spacing will give us a maximum Design Total Load Beam Reaction, as follows:

R = (0.5 * 19') * ((5.0' *58 psf) + 15 PLF) = 2,897.5#, which is greater than the safe Load Carrying Capacity of the wall stud of 2,100#. This would result in a 38% (+/-) Compressive OVERSTRESS. There's no doubt in my mind that the existing exterior wall studs would fail under applied Design Total Load, per Building Code.

Therefore the wall studs require bolstering. You will notice that I did not include the roof load and the 2nd story exterior wall loads in this scenario. If I had, the resulting TOTAL LOAD acting on the wall stud that is located between the foundation wall and the underside of the 2nd floor framing would be in excess of 2,100# by more than a factor of 2X...depending on the Design Roof Snow Load for RedNeks' location.

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#43
In reply to #40

Re: Is This Support Adequate?

02/26/2013 1:37 PM

If the information is needed, I too am a Registered P.E. Retired now but still licensed.

Consider the steel members to be girders, if they are in the center, they pick up 5/8ths of the load per joist but at 5' centers they do not spread the load over all of the studs, they concentrate it on one or two. In normal framing, the loads are spread evenly along the wall.

If the beams are as Drew sketched, there is more trouble.

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#36
In reply to #29

Re: Is This Support Adequate?

02/26/2013 11:18 AM

CaptMoosie,

I appreciate your Professional advice.

I realize that a PE is just not another engineer,but has to be knowledgeable in many areas, not just a certain speciality.

I did a little homework(making me dangerous) on bar joists, and what I came up with is a 10K1 bar joist for a max. span of 20 feet.

If this is correct, what would be the required spacing of these joists?

Thanks again for all of your valuable input.

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#30

Re: Is This Support Adequate?

02/26/2013 9:54 AM

Almost everyone here has suggested you get an expert in to look at it. The reason is because we don't know you (other than reading your posts for the past few years) and we can't see the structure. Pictures and drawings would help but I wouldn't bet your life on an assesment I made just based on pictures. You seem credible and intelligent so you are getting lots of advice.

I can't really give much advice on the load (because I don't have that textbook in my office and would really like a drawing to work from (even just a back of the envelope drawing)).

I can explain how to set up the system. The way load capacity is calculated is by finding what amount of force will cause the beam to fail with a given load situation. With a standard beam floor you can look at it and know where the weakest point is. You know it right in the middle.

So you set up a worst case scenario of a point load in the middle of one of your (redneck) I-beams and calculate how much force it will take to yeild. Then you set up a distributed load and do it again.

Then you apply that force to the fittings that secure the beam to the supporting (wall, column etc) and calculate what amount of force would buckle the column (to make sure your load is smaller).

Once you find the critical failure device you apply a factor of safety to that load. The factor of safety is set based upon often an educated guess by the expert based upon age, quality of materials and welding and just a gut sense of how much you trust the structure.

The calculations for determining all this are not too difficult and you can probably find them online or in a Mechanics of Materials textbook.

Drew K

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#31
In reply to #30

Re: Is This Support Adequate?

02/26/2013 10:07 AM

The problem with all of that advice is that these floor beams are NON-PRISMATIC due to the very nature that they have been spliced (cobbed?) together. There is no continuity, plus we haven't a clue how they were attached to one another and if it was done correctly at all. I have my doubts, because it is a very demanding and complicated design procedure to get the welds and bolting right, let alone construct it correctly in the field. Even most steel fabricators get the entire design process wrong, unless they have an experienced PE on staff or the hire one from the outside.

My gut feeling is that the previous owner or the one before him just cobbed the entire thing together with not structural design whatsoever.

No way would I design such floor beams the way these came out, especially for that span. They're too slender (not enough MEAT), spaced too far apart @ 60" o.c., and have too large a span for their net Section Modulus. The welds are probably undersized too and would become overstressed under full Design Load (LL+DL).

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#32
In reply to #31

Re: Is This Support Adequate?

02/26/2013 10:10 AM

Add to all of the above the stress concentrations at the end of each splice (where we go from two "beams" to one), and I'd keep everything heavy close to the outside walls.

Not qualified to expound further.

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#34
In reply to #31

Re: Is This Support Adequate?

02/26/2013 10:23 AM

By cabinet shop, I mean a carpenter shop that builds cabinets,tables, bars, etc,

Tools will be table saw,planer,jig saws,wood lathe,plus storage for materials,(Which will mainly be racked along outside walls) exterior 1st floor walls are 8" reinforced concrete.

What size and design of bar joist would be required to replace the beams?Same span length,standard commercial PSF loading?

Or,alternatively, an I beam of proper dimensions.

Would a 12 inch( or greater) mobile home subframe I beam suffice?At what spacing?

I want to make this floor right, but at the same time,of course,minimize costs.Mobile home I Beam steel is readily available due to a nearby mobile home manufacturer shutting down.I can get it for scrap steel prices while it lasts.

I realize this material is very thin, but I have no objection to placing them closer together.

Thanks

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#37

Re: Is This Support Adequate?

02/26/2013 11:21 AM

RedNek, I just took a quick look at using Light Gage Cold-Formed Steel joist for your floor. These would be the lightest, strongest and most economical structural floor system that you could install.

Because of the joist spans that are nearly 19 feet, you're going to need at least 12"deep joists with at least 3 parallel rows of joist bridging, equally spaced.

From the Marino Industries/Ware Floor Joist catalog, I chose their 12SW16 joists using 19 foot spans (center-to-center of wall bearings). These are 16 ga. joists with a Yield Strength (Fy) = 50 Ksi. Other Cold-Form steel joist manufacturers will have equivalent members. I can provide you with the required minimum structural properties so you can match them with the Marino/Ware joists specified herein.

@ 16" o.c. joist sp.: the Allowable Total Load = 84 psf; the Allowable Live Load = 75 psf w/ a L/240 LL Deflection Limitation = 0.95".

or,

@ 24" o.c. joist sp.: the Allowable Total Load = 56 psf; the Allowable Live Load = 50 psf w/ a L/240 LL Deflection Limitation = 0.95".

The joists need to bear fully on the 2x4 stud wall top plate the entire 3.5-inches. Also, you need to install Light Gage Steel (16 ga.) Web Stiffeners at end bearing end to prevent "Web Crippling". These can be secured using self-tapping sheet metal screws (#8).

The good news is that you can remove the existing heavy 2x_ wood floor joists and reuse them some other day for another project. You won't be needing them during reconstruction. Additionally, if the existing 1-inch plywood is in good shape, you can reuse it by securing it to the new steel joists with #8 or #10 self-tapping sheet metal deck screws sp. @ 6" o.c. maximum. Make sure that you stagger the plywood joints during the re-install.

I highly recommend that you double-up the existing 2x4 wall studs that are located between your foundation wall and the underside of your 2nd floor.

Congrats, you just received a Freebie design service! LOL

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#46
In reply to #37

Re: Is This Support Adequate?

02/26/2013 3:48 PM

THANKS!

A point of clarification.The bottom floor exterior walls are 8" reinforced concrete, upon which the steel girders are supported.The steel girders do not rest upon a top plate,but upon concrete.The girders support the floor above, which is wood construction.

The bottom floor walls are partially recessed into a hillside,so that the bottom level is on grade with a slope.The "top" floor is the wooden frame structure that rests upon this partial sub grade structure.

How does this affect the solution?

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#47
In reply to #46

Re: Is This Support Adequate?

02/26/2013 4:51 PM

What I would like to do,at the risk of seeming to heap error upon error, is to find an acceptable beam to parallel (or replace) the existing ad-hoch girders that would not require removing the flooring above.The building is 20ft wide, 40 feet long, (outside dimensions).The "rednek Girders" span the width, spaced on 5 ft centers, and the floor joists run the length of the building.I would like to keep the existing flooring as is,and simply give it the proper support from below.Is that a feasible option (albeit ugly from an engineering standpoint)?

I realize I would lose overhead clearance using bar joists, but it would be an acceptable sacrifice, especially if the load bearing portion is 4 inches high,same as the existing girders.That way, the bar joists could be put in one at the time,as the existing girders are removed,with a slight jacking up of the stud wall above.

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#38

Re: Is This Support Adequate?

02/26/2013 11:24 AM

So, is this about what the beams look like? With the 2 x 8 joists on top?

This looks like a Mechanics of Materials homework nightmare...

Drew K

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#39

Re: Is This Support Adequate?

02/26/2013 11:33 AM

To be honest, I cannot visualize your description.

How about a picture or a diagram?

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#48

Re: Is This Support Adequate?

02/26/2013 5:03 PM

I do recall seeing a gardening show in England where they were putting roof gardens on houses in London. They put a temporary column in the center of the room beneath the roof and measured the deflection of the celing. They said that if the deflection was too great they wouldn't be able to install the garden. I don't recall how they loaded the roof to measure the deflection.

I still think your best (cheapest) bet is to get an expert in to look at what you have already. If you have been up there jumping around and it feels 'firm' then perhaps the modified beams are sufficient and an expert can verify for you. This would be much cheaper than rebuilding it.

Drew K

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#49

Re: Is This Support Adequate?

02/26/2013 6:12 PM

May or may not be helpful but...

Another "Rule of Thumb" which I was given some years back by a Fitter who did safety inspections on Girder Cranes etc, was that the allowable sag was 1/360th of the span.

i.e. on 18ft span 216"/360 = 0.6"

So in your proposed "Load Test" from the space below, you could load the floor until you got 0.6" sag.

Doing this while you are underneath may also be subject to a certain amount of risk, though?

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#50
In reply to #49

Re: Is This Support Adequate?

02/26/2013 6:41 PM

That ratio varies with the usage. We used L/600 when designing crane girders because we don't want to have to run the crane uphill. L/360 is often used for Live Load deflection in most buildings, the floors tend to feel like trampolines otherwise. It is the limit to avoid cracking plaster ceilings.

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#51

Re: Is This Support Adequate?

02/26/2013 9:23 PM

Red Nek, if you want, you could install 10K1 Open Web Steel Joists, spaced @ 24" o.c. for that 18'-8" clear span. Deducting the joist weight, the plywood weight, and the 2x8 wood joists weight, leaves you with an approximate Live Load Capacity = 100 psf based on the Total Load Capacity.......the LL Capacity = 56.5 psf when the LL deflection is limited to Span (L)/360 or 0.63".

Please be advised that the bearing depth at the joist ends is 2.5", so you'll need to install a wood bearing block to make up the difference (4" channel beam depth - 2.5" new joist depth = 1.5" new wood blocking depth. Make sure you have FULL 3.5" bearing on the walls.

By using the steel joists you can remove the existing steel built-up channel beams one at a time while still maintaining the existing wood construction above them. You will need to have some buddies over to help erect them into place since they weight 5.0 pounds per lineal foot.....so each joist will weigh = 95# for a total 19' of length.

Open Web Steel Joists can be ordered through your local steel fabricator. You're going to have to provide them with actual clear span dimensions (face-to-face of wall interiors)...make sure you measure this dimension several times throughout the building.

Good luck!

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#53
In reply to #51

Re: Is This Support Adequate?

02/27/2013 8:04 AM

Thanks,CaptMoosie,

I guessed right on the 10K1 joist,but I was not sure of the proper spacing of them.

An old saying down south:"Even a blind hog will sometimes root up an acorn."

The hog in this case is me.

Your reply was exactly what I needed.This will be the most economical and expedient method of bringing the support up to standard.

Should I bolt the ends down to the concrete wall after applying load, (Removing old steel) or before.Will it make a difference?

As always, your advice is highly respected.

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#54
In reply to #53

Re: Is This Support Adequate?

02/27/2013 8:49 AM

You're very welcome! I was glad to help you out w/ your problem.

There's two ways that you can secure the joists to the existing concrete wall:

1. Use appropriately sized expansion anchor bolts (2 of them minimum) with at least 2.5" minimum embedment into the top of the concrete wall. I hope that you don't have concrete masonry walls, otherwise you will need to fill the block cells with pea gravel concrete. There may be a problem accessing the top of the wall without removing some of the exiting wood flooring structure. Same holds true with drilling 2 anchor bolt holes.....access problems!

2. You could install manageable sections of L 4 x 4 x 1/4 ASTM A36 steel angle to form a continuous joist bearing ledge, bolted alternately to the inside face of the concrete wall and the top of the wall, again w/ expansion anchor bolts....or you could use a 2-part construction epoxy to glue it to the wall if you have substantial access problems. After you finalize the placement of the joists, you could tack weld the joist bearing seats to the top of the L4x4's. The problem with welding is that it will be a fire hazard as well as position problem. you will need to protect the existing wood flooring and the exterior stud wall.

Don't forget that you will need to install bridging between the new floor joists as well as the last joists and the existing building end walls.

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#55
In reply to #54

Re: Is This Support Adequate?

02/27/2013 9:13 AM

Drilling into the concrete is not a problem, there is 11.5 inch clearance,(2x8 on top of 4 Inch Channel) and I have a right angle drill.I may have to cut a drill bit a little shorter than standard, but it is doable.

If necessary, I can drill through bottom plate from above with wood bit, and then use long masonry bit to drill into concrete.(The inside walls are unfinished at this time.)

Should I attach the wood 2x8's to the trusses for wind lift resistance?Would a good adhesive(liquid nails,etc.) suffice for this purpose, or do I need a clip of some type?

What size and spacing of bridging do I need?One end of the shop spans a 16foot wide garage door opening,will this require special consideration for bridging?

Should it be cross bridged (bottom -to-top) welded or straight?

I really appreciate the patience and charity you have shown with me on this matter, and hope I am not abusing your generosity of professional knowledge.

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#56
In reply to #55

Re: Is This Support Adequate?

02/27/2013 10:34 AM

You will need to attached EACH the existing 2x8 wood joists to the top chords of the 10K1 steel joists. I suggest that you do this w/ a single Simpson Strong Tie Co. "A34 Framing Angle" or equivalent at each wood joist location. Secure the angle to the wood joists w/ 2-8d x 1 1/2" nails, and 2 x #10 Self-tapping screws to secure the angle to the top of the steel joist top chords.

The reason you need to provide the clip angles is to prevent the new steel joists from longitudinal rotation under loading, also known as compressive buckling......so the attachment of the wood joists to the steel joist prevents lateral displacement of the steel joists. It is imperative that this be done.

Because of the nearly 19-foot steel joist spans, you will need to install 2 parallel steel bridging rows. They should be installed at the 1/3 span locations of the joists, or nearly so. For the interior joist spacings, you can use straight bridging channel pieces that must be attached to the joist top and bottom chords (bolted only)...you cannot attach them to the joist webs, a very big no-no! The last interior joist spaces nearest the end walls, shall be x-bridging. The space between the outermost joists and the interior wall faces will use short straight pieces of bridging channel that will need to be attached to your wall faces. The bridging size and bolts, etc etc. can be coordinated with the steel fabricator at the time you order them.

You're going to need to investigate whether or not your new steel joists will interfere with the garage door operation, as well as the existing door tracks and electric door opener (if any). Take careful measurements!!!!

You can have the steel fabricator come to your shop and conduct the filed measurements, which takes the onus of errors off your back. You could do it yourself, but if you make a mistake then you own it, which can get very expensive!

Insist that the fabricator provide you with scaled SHOP DRAWINGS (Erection Plan and Schedule of fabrication).

Most likely you'll need to hire a local Structural Engineer. For something like this construction I doubt that the local Code Enforcement Officer/Building Inspector will look the other way.

You're very welcome Red Nek! Where are you located again? Just curious!!!

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#57
In reply to #56

Re: Is This Support Adequate?

02/27/2013 1:42 PM

Thanks again for the valuable advice.

I am located near Clear Creek Mountain NC,Pisgah National Forest is my back yard.

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#59
In reply to #57

Re: Is This Support Adequate?

03/02/2013 9:18 PM

Nice area down there! So nice in fact, my wife and I are thinking of relocating in western NC, possibly in the Morganton or Asheville area.Getting very tired of New York with it's high taxes and Gun Grabbers....

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#63
In reply to #54

Re: Is This Support Adequate?

03/05/2013 8:59 AM

CaptMoosie,

After looking up the specs on the trusses,I was impressed with the strength vs weight of these structures.They weigh less than half of the existing steelwork, yet are much stronger.They are a real life example of engineering economy and expertise.

However, I was not able to find a drawing showing in detail their construction,gauge of steel,web material, web angles,etc.Out of curiosity,can you provide a link that will give these details?I have found the loading tables for each size, but no specific specifications on how they are constructed.

As always, I am thankful for all of your sage advice and suggestions.

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#64
In reply to #63

Re: Is This Support Adequate?

03/05/2013 9:56 AM

RedNek, if you looking to make your own open web steel joists don't even bother. The manufacture of the joists is very precise and done in a specialized steel fabricator's shop/joist manufacturer's plant, and they must conform the Steel Joist Institute (SJI) standards and specifications. They are also certified as well.

If you want the information you're going to have to pay SJI for it, and it isn't cheap! Even I don't have it (no need to obtain it from a design POV).

www.sji.org

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#65
In reply to #64

Re: Is This Support Adequate?

03/05/2013 1:58 PM

Well, that explains why I could not find the info online.Not intending to build them, just curious about the materials, angles and such.

The closest I could come, using the weight per pound as a constraint, was 1 1/4 X 1 1/4 X 1/8 angle iron, and 1/2 inch round steel rod.

Still amazes me how strong they are per pound.Very efficient.

Stanley Macomber was one smart guy!

Of course, if I wanted to make them myself, it would be easy to copy existing joists,but that is not what I wanted to do.I don't want the liability issues that come with that.

Thanks for the useful and insightful feedback.

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#66
In reply to #65

Re: Is This Support Adequate?

03/05/2013 11:27 PM

You may be very close to the steel angle and rod (for the web) sizes.

I was glad to help, and you're very welcome!

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#67
In reply to #66

Re: Is This Support Adequate?

03/07/2013 9:24 AM

Capt Moosie,

Please do not interpret this as a disregard for your sage advice, but there is always a cost factor to consider.Due to a local glut of mobile home frames,I can purchase I beams from mobile homes at near salvage steel prices.This steel is like new and not rusted.

The dimensions of these I beams are 2.5 X10 inches,the flange(at edge) and web thickness(in center) is 1/4 inch and the weight is approximately 12 lbs. per linear foot.

This is not an exact weight, but one that I calculated using volume of steel in one foot of beam,(44 cu.in) using the cross sectional area and .28 ounce per cubic inch for weight of steel.

(I know weight is not everything, as proved by the joists you recommended.)

I cannot find these dimensions in standard I beam references, so they must be some special size made for mobile homes.

Will they be an acceptable substitute for the open web steel joists that you recommended?

If you say they will not work, then that is the end of it,I will go with the joists instead, but my Scott/Irish blood is always looking for a more economical way.

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#69
In reply to #67

Re: Is This Support Adequate?

03/07/2013 10:38 AM

RedNek, there's not enough info for me to ascertain if those beams are adequate, let alone determine exactly what they are. the AISC Steel Manual does not list any 10" deep beams that have a flange width of 2.5 inches. Is that dimension correct? If it is, then the beams in question are not structural steel like ASTM A36. I'll need a picture too if you can provide one.

Do you own a micrometer of verier caliper? I need measurements that are very precise, to within a 1/32" if possible:

Overall beam depth (d).

Overall flange width (bf).

Flange thickness (tf).

Web thickness (bw).

An accurate weight for the beams is ideal, not a calculated weight.

Also, look to see if there are any "mill marks on the beams. Most of the time they're on the web surface.

What color are the beams? Are they galvanized? If so, they're a specialty steel. Need to know the material to determine it's Allowable Yield Stress (fy).

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#70
In reply to #69

Re: Is This Support Adequate?

03/07/2013 5:41 PM

Ok, here it is:

d=10 inches

bf=2.75 inches

tf=.250 inches

bw=.160 inches

(Looks kinda thin in the bw area to me).

Measurements taken with dial micrometer and steel tape with straightedge to + - 1/32",

(or parallax error of my bi-focal zone,which ever is greater)

Measurements taken at several (7) points and averaged.Any Loose scale and minor rust was removed prior to measurements.

Thanks again!

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#73
In reply to #70

Re: Is This Support Adequate?

03/10/2013 8:48 AM

Hello RedNek. Sorry for the delay getting back to you.

Based on the dimensions that you have provided I cannot match those beams to anything in the AISC Steel Manual. Therefore, they may be either a specialty steel production or from a foreign manufacturer.

I did perform some basic calculations, as well as make some assumptions.

First, the APPROXIMATE beam sectional properties (no inclusion of web-to-flange radii):

A ~ 2.98 in^2

Sx ~ 9.89 in^3

Ix ~ 49.45 in^4

Assume Yield Stress (Fy = 30 ksi......this is an conservative value....it may be actually higher, but we have no evidence of a Mill Mark on the steel beams).

Assuming that the bottom of each wooden 2x8 floor joist is secured to top flanges of the new steel beams....Lc and Lu most likely satisfied.

Therefore, Fb = .66 * Fy = 19.80 Ksi

Assume new beam spacings @ 24" o.c., and try 100 psf design Live Load. Use 7 psf Design Dead Load for existing floor joists and 1" plywood sheathing. Use 12 plf Dead Load for the new beam (Calc. wgt. is actually = 10.12 plf...conservative).

Max. R = 2.15 Kips

Max. M = 122.379 K-in

Max. fb = 122.379 / 9.89 = 12.374 Ksi < Fb = 19.80 Ksi O.K.

Max. LL Deflection = 0.409" ~ L/557.5 > L/360 Limit O.K.

Checking end bearing requirements, assuming no blocking and section reduction....assume k= tf = 0.25" & N = 2.5" bearing length. Also, assuming Fy = 30 Ksi:

Max. Allowable End Reaction (steel only) = 9.90 Kips > Max. R (TL) = 2.15 Kips O.K.

Check Bearing pressure on top of existing concrete wall, assuming 2.5" beam bearing length and f'c = 2 ksi for existing concrete compressive strength (Conservatively low):

Ap = 6.875 in^2

fp = 2.15 K / 6.875 = 0.313 Ksi < Fp = 0.35 * f'c = 0.700 Ksi O.K.

Summary: Preliminary calculations indicate that the existing steel beams will be adequate to support the existing 2nd Floor in your shop building when a Design Live Load of 100 psf is utilized. Do not notch the ends of the beams where they bear on the existing concrete walls, otherwise they may experience web crippling failure. Insure that each and every existing wooden floor joist is secured to the top flanges of the newly installed steel beams to avoid buckling failure. I strongly advise you to hire a Licensed Professional Engineer to formalized the final design, as I cannot independently verify your measurements and the existing conditions occurring in your building nor the conditions of the existing steel beams that you plan on utilizing in your project.

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#74
In reply to #73

Re: Is This Support Adequate?

03/10/2013 9:57 AM

CaptMoosie,

Once again, my sincere thanks!

I will have to notch the walls to accept the taller beam and maintain current floor height.The walls are cinder block,filled with rebar and concrete,and wire mesh in every horizontal,(according to my magnet,and pilot drilling).

I had been thinking about the implications of notching the beams in a scroll cut to prevent stress risers, but your advice lays that to rest.

I have talked to a mobile home manufacturer,and he assures me that the beams are 50KSI steel, to reduce weight and cost.These mobile homes sit on a lot for months with no support underneath except the axles and wheels, and some of them are 70 feet long.That is a lot of unsupported weight,and they spring back when moved to a permanent location, so evidently the yield strength has not been exceeded.

I can borrow a concrete saw to do the notching,but the notch will put me within 2 inches of a horizontal mortar joint.This is some very hard mortar.!

The Previous owner's son said his dad used type M mortar mix for extra strength,and his dad had the block layers add one scoop of Portland cement to every bag of mortar mix, that combined with the wire mesh and concrete and rebar should be sufficient to hold the beam and loads..(I think). I will have to cut the notches on one side deeper(5"deep) than needed in order to allow me to side-shift the new beams into the walls.

Do you see a need for me to frame the cut with an angle iron pocket,and bed it in, to prevent cracks in the future?

I intend to leave the existing steel beams in place, because the 2x8's join on the beams, and have uneven lengths because of the offset of the old beams(3inches, to center), that would not all rest on the new beams.I guess theoretically having staggered lengths is stronger,but it must have been a Bi** to cut them all individually.

If the existing beams are bowed, I will have to jack them up to get the new ones in the notches,but that is not a real problem.

The plywood has no joints on the beams, and is really 2 layers of 1/2 OSB, T&G with alternate direction layers,glued and screwed.

Do you see a need for me to X-Brace the new beams?

The frames I have seen under mobile homes have a bar joist running cross wise about every few feet or so.The joists look rather crude, probably made on site,being made from 1 inch angle and 3/8 inch rebar. Just a single layer of angle iron, not two as in a standard joist.

They are probably for floor structure support, rather than bracing?

I can buy these cheaply, but don't know if they will be necessary in my situation.

Sorry to keep bothering you with all this minutiae, and hope I do not wear out my welcome.

Thanks for all your patience!

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#75
In reply to #74

Re: Is This Support Adequate?

03/10/2013 2:55 PM

IMPO, you may soon regret trying to cut beam bearing pockets in the CMU walls, especially if the block cells are filled with cement and rebar. I think it would be much easier to remove the existing plywood, wooden 2x8 joists and the existing steel beams. Your demolition and preparation work will go much much faster! Salvage the 2x8 joists for another project later down the road. This way you could rest the new steel beams directly on top of the CMU walls atop a non-shrink non-metallic leveling grout with anchor bolts to secure the beam ends, or you can install atop the walls a new continuous ASTM A36 L3x3x1/4 top angle (the outstanding leg down-turned, and secured with 1/2" anchor bolts @ 24" o.c.)......then weld the new beams to the horiz. leg of the angle at each wall. Just make sure you secure the plywood to the new beam top flanges with self-tapping screws spaced no more than 6" o.c. staggered. Also, make sure your plywood joints align with with the new beam centerlines, as well as staggering the plywood ends 4'-0" to obtain a checkerboard arrangement.

If you space the new beams at 24" o.c. spacing and use brand new 1" T&G plywood, you wouldn't need the old 2x8 joists. You actually could get away with a greater beam spacing because of the 50 Ksi Yield Stress, but the overall limiting factor on the beam spacing is actually the bending stresses in the plywood for plywood spans greater than 24".

For beam spans of around 19' (like these beams), you really don't need any bridging. You can add it if you like for added floor stiffness, but it isn't necessary.

Really, no need to thank me! LOL If I ever run into you someday just buy me a few beers!!!!

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#76
In reply to #75

Re: Is This Support Adequate?

03/10/2013 8:42 PM

The main problem with that, Capt, is the whole building rests on the beams.Exterior walls and all,so I would need to jack up the walls to clear the old beams and insert the new ones.House moving companies can jack up the building in situ, but that is too expensive.

So,what if I fabricated joist hangers,from 3x3x1/4 angle ,anchored at top into the concrete centers of the wall, and anchored into the block at the sides, then welded the new beams into the hangers?The top angle could be as long as necessary to spread the load across an entire block, or several for that matter.

If this method is sound, it will be the easiest and cheapest route to stop this money hemorrhage from getting worse.

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#77
In reply to #76

Re: Is This Support Adequate?

03/11/2013 8:56 AM

Okay, I gotcha now, as I was unaware that the exterior walls were resting on the 2x8 floor joists and plywood. I do have an elegant solution for you, and you can forget carving out beam bearing pockets into the CMU walls!!! Ain't that grand!!! hehehehhe

You already have a 4" gap now between the top of the CMU walls and the underside of the 2x8 floor joists due to the existing 4" deep steels, so the solution to your dilemma is a real snap!

All you need to do is weld L3x3x3/8 x 6" long angles to the beam ends. The angles must have one leg pointed down which will be welded to the end of the new beam web, whilst the other leg (the outstanding, ie horizontal, leg) will rest atop the existing CMU wall. The top of the angle must be held 4" lower than the top of the new beam, less the angle thickness of 3/8", or 2 5/8" difference. Hold the ends of the new beams 1/2" clear (no more than that!) of the inside faces of the CMU walls to give you some "wiggle room" for final adjustment.

The "Bearing Angles" shall be ASTM A36 steel, which are readably available from Steel Fabricators. The thickness and length of the angles as I have given you is to limit the bending stresses in the outstanding leg at the angle "root". I wish they could be thinner, but that would require a longer angle length and possibly stiffeners, which defeats economy.

Make sure that the welds are at least 3/16" x 3" long vertical E70XX Fillet welds each side of the new beam webs.

Also, make sure the top of the existing CMU walls are level and free of defects to ensure that you have full angle bearing and load transfer from the floor to the existing wall. If needed, apply a thin low slump masonry grout to aide in levelness and full bearing area.

All you have to do is slowly jack up a portion of the existing wooden floor so as to facilitate the removal of the existing steel beams and insertion of the new steel beams!!!!

Good luck with your project!!!!

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#78
In reply to #77

Re: Is This Support Adequate?

03/11/2013 9:40 AM

That works for me! I am thinking I should anchor the horizontal angle iron legs into the CMU walls,and likewise,the verticals, with spacers as required on the verticals of course to fill in the clearance gap?Maybe 2 each 1/2 inch Thunderstuds on each leg?

The building is really sturdy,with 1/2 osb sheathing glued and nailed to the studs, and 5/8 T11 wood siding glued and nailed over that with staggered seams.(According to his son, who helped build it).It should tolerate the jacking with no problem, especially since there is currently no drywall to worry about.Don't know what happened when he designed the floor,everything else is overbuilt.It is probably due to this strength of glue and screws on everything that it has not collapsed yet.

It has been holding for 40+ years, and might would survive another 40, but I just don't like the looks of it, and don't trust it,so I will do the upgrade as you suggested.

Thanks!

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#79
In reply to #78

Re: Is This Support Adequate?

03/11/2013 12:45 PM

RedNek, all you really need is 2-1/2" dia. expansion anchors with hex heads, and 5/8" thick washer/plugs in the vertical leg to fill the gap. You can most likely make the plugs from steel pipe cut on a chop saw equipped with a metal cutting blade bought at a Big box store. A good horiz. spacing for the anchors would be 3" minimum to 3.5" o.c. max.. You'll have better access to that vertical leg for drilling (use a good hammer drill with diamond encrusted masonry bit) and anchor installation, as compared to installing anchors in the horizontal leg that's resting on top of the CMU wall.

Yeah, I don't trust that existing steel either to support much of anything stored on that floor framing. The previous owner was extremely lucky that it did not fail!

Make sure that you take lots of pics and share them with us later, okay!!????

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#71
In reply to #69

Re: Is This Support Adequate?

03/07/2013 5:49 PM

For your amusement, a link....

http://www.youtube.com/watch?v=KEBJmZL8G1E

Have a coke on me.

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#72
In reply to #71

Re: Is This Support Adequate?

03/07/2013 8:44 PM

Somewhere Rube is smiling and enjoying a coke.

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#68
In reply to #66

Re: Is This Support Adequate?

03/07/2013 10:30 AM

error

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#52

Re: Is This Support Adequate?

02/26/2013 11:18 PM

By the way, exactly what items do you plan on putting up the second story, and how much does each weigh?...

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#58

Re: Is This Support Adequate?

03/02/2013 6:25 PM

Ok, but what kind walls and/or colomns and/or pilasters do you have holding up the second floor? The second floor joists/beams/etc. won't do you much good if the walls, etc., can't hold up the entire second story, including roof, attic, etc., does it?...

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#60

Re: Is This Support Adequate?

03/03/2013 11:37 AM

Best guess is that at one time there were two garages side by side with a wall or beam between and someone removed the center section and added "I" beams. The size of the current beams sounds odd to me. I would have a local structural engineer in to look into this situation as no one can give you advice from here without actually coming to your building and taking a hands on approach.

when I was young my father had a two story two car garage. The previous owner of the property had worked at a plant where aircraft carriers were built and was able to attain 4X12 rough cut beams that span the entire depth of the garage. They were 16" centers and the upper floor was made of 2 courses of 1" plywood. Dad had an engineer friend look at it. This guy took pictures and brought equipment in and in the end stated that we could hang cars from the rafters below and park a semi tractor on the second floor and not see an appreciable bowing of the floor. I still want to try that . (but how to get that semi up there???)

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Location: Red Hook, New York (Mid-Hudson River Valley)
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#61
In reply to #60

Re: Is This Support Adequate?

03/03/2013 12:32 PM

I knew exactly what RedNek has for shop framing (mostly, that is), as I've seen it done before by homeowners and "Happy Happy Woodchuck Carpenters" who thought they knew betterbecause the LAST GUY got away with it w/o any Structural Engineering input or permitting.

I have already determined (above) and informed him that the welded-up double channels with a mid-span splice was inadequate......I'm actually quite surprised that there hasn't been a structural overload failure yet.

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