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Eyeglass Lens Fabrication

03/04/2013 2:01 PM

I have eyeglass lenses that are going bad after about 6 months. The coatings are coming off. The coating was not very level to begin with but quite a bit of it is now gone.

At the time I first picked them up the eyeglass fitter lady rubbed and rubbed them with a cloth until all the fingerprints were gone. At that time they were so scratched up that I rejected them. After the second set were made I told here that all that rubbing with pressure seemed like a problem and that I usually cleaned mine with a Kleenex (know to be free of abrasive particles that other brands have) and some rubbing alcohol. She (the lady that rubs lenses with pressure) said not to use alcohol because it would dry out the plastic (in Florida).

I have been cleaning my glasses with alcohol for 30 +/- years and not had any problems. I have probably had plastic lenses with UV and anti-scratch coatings for about 20 years. Since I have never had a problem I continued to clean with alcohol.

Below is a picture of my lens (left and right have similar problems). Note that the yellow paper with lines on it is needed as a focusing target for my camera.

It is hard to show in a photograph the areas without a lens coating. In the photo below I have shown the problem areas in yellow. This should allow them to be recognized in the photo above.

It has not been a problem but I don't recall being able to see constructive interference patterns in any of my glasses in the past. Below I have drawn circles around the rainbow patterns. Hopefully knowing where they are will allow them to be picked out in the top photograph.

Below is a cropped image of the patterns.

I know that the eyeglass industry has joined the power tool, home appliance and most other industries in making manufacturing choices that are profitable to them at the expense of quality and customer value. I have 20 years of experience doing exactly what I have been doing so it is obvious that this is an example of them making a quality change. I refuse to rub particles into my glasses so I may be forced to use warm water and soap to clean my glasses. I guess that is not a big deal but I don't have hot and cold running water at my desk so it will be a change.

After doing a few Internet searches I found several postings that advised against cleaning with alcohol. I have been doing it for years so there has been a manufacturing change. It may be that all labs have made the change and I now will be forced to change too.

I would like to try to address this in an informed manner. The eyeglass fitter lady seems to only know about coatings as a line item on a bill. I hate to change eye doctors because this facility has a good doctor with years of my records and my retina photographs. Additionally, things could easily be worse somewhere else.

Thus, I have a couple of questions:

1) Has anyone else had a similar problem and how did you deal with it. Did you learn anything useful? (Yes, I now know that there are Internet postings about no alcohol, no Windex, no glass cleaner, no ___, no ____, no ____, etc.)

2) Any idea what materials and/or processes are used for anti-scratch coatings on plastic lenses? Are there alternative choices that have advantages and disadvantages.

3) Same question as #2 but for UV coatings?

4) I think I remember the names of the optical labs that I overheard the doctor and lens fitter talking about. It is probably best that I do not include them in the posting. I did spend some time doing internet searches and found one of the companies. Their web site was not geared toward consumer information. Since I don't know if they made my lenses I haven't yet attempted to contact them for a rejection for additional information. Has anyone attempted to tell an eye doctor "I want my glasses made according to theses specifications at this lab"?

5) I fear rubbing out fingerprints with a soft cloth. I grew up NEVER rubbing lenses. Do my plastic lens wearing CR4 friends rub their lenses with a soft cloth? How often do you rub scratch patterns in the lenses caused by a small unknown particle?

6) I don't know how accurately lenses are ground and polished but the interference patters show several wavelengths of thickness "error". The center of the lens is pretty good but there seem to be fuzzy zones when I look through the corner of my lenses toward the telephone or something else on the side of my desk. Any idea what are typical specifications for eyeglass lens grinding/polishing accuracy?

7) About 20 years ago (different doctor) I had a lens where there obviously had been a bubble in the coating. The coating had a crater rim about 0.1" to 0.15" in diameter. I could see some distortion but it was well outside my center of view. They insisted that I should not be able to see it and they wore me down into accepting it. Before my next yearly exam the doctor died (I had nothing to do with it) and therefore my lens quality problem was gone. I had no choice but to go to a different doctor. This does bring up a good question. Are there industry standards on prescription eye glasses (final delivered product) or are lens and coating quality problems simply handled as a happy/unhappy customer issue? Can a customer cite x wavelengths of error over distance y as a violation of industry specification Z?

Thanks,

Bruce

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#1

Re: Eyegalss Lens Fabrication

03/04/2013 2:32 PM

Comment #20 at http://bbs.homeshopmachinist.net/archive/index.php/t-53701.html is from someone who has a coating "infused" into the lens to make it more durable.

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#2

Re: Eyegalss Lens Fabrication

03/04/2013 2:51 PM

Worn glasses since 5th grade. One thing I learned is that scratch resistance is the plastic. It's not a coating. And the UV coating is not scratch resistant. I find it scratches relatively easy. Over time it seems like most of the scratches were in the coating not the plastic.

The damage you show is from perspiration. Which degrades the coating. Most UV coatings are dies made from a blend metals. Metals that can react with perspiration or other chemicals that come in contact with them.

So many years ago I tried the photochromic lens. These are naturally UV protective. So no coating to scratch or to degrade.

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#5
In reply to #2

Re: Eyegalss Lens Fabrication

03/04/2013 3:20 PM

I wasn't sure if photochromic lenses were the same as what I know as photogray. I got my head spinning a little when I tried to read the chemistry at http://en.wikipedia.org/wiki/Photochromic. I was happy they included "Trivially, this can be described as a reversible change of colour upon exposure to light."

I didn't know that photochromic lenses were UV protective. I want to keep some sort of UV protection. My doctor has been counting dead retina cells for years. I think I am up to 9 or 10 now. As near as I can tell at my present rate I will be blind at about age 23,418 years. I'm not very worried since I am only hoping to make it to about 90. Still, I do want to take all reasonable precautions.

Many years ago I had photograys that were very slow. I would come inside and be blind for about 10 minutes until they lightened up. I'll ask my doctor but I think they are faster now.

Perspiration can be a bit of a problem in Florida. Our summer is 10 months long with 1 month of spring and 1 month of fall. Normally winter is about 3 days long but I haven't turned on my furnace in about 3 years. I'm not sure how I can keep perspiration off my glasses.

Thank you for your reply,
Bruce

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#3

Re: Eyegalss Lens Fabrication

03/04/2013 2:51 PM

I think the coatings are mostly a high profit add-on for the optometrists. After having the previous 2 coated pairs replaced under the one-year warranty for scratching and peeling off, I ordered the pair I have now with no coatings. After a year, I can't tell they have scratched any worse than the scratch-resistant coated ones. And they surely don't have any worse reflections than coated ones when the coating starts to fail. I'm sure the best way to clean any glasses is with soap and water and dry with a cotton cloth/towel, and I try to do it when I can. But at times I use a dry cloth, and have the scratches to show for it.

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#4

Re: Eyegalss Lens Fabrication

03/04/2013 3:03 PM

I'm an optics engineer and I've been wearing glasses for years. I've also been dealing with optical coatings for years.

First STOP using alcohol. The best way to clean eyeglasses is to thoroughly rinse the lenses with hot water from your faucet. Then, lightly wipe away the water drops with a clean cotton cloth (like a freshly laundered all-cotton T-shirt or cotton towel) or Viva paper towels (which are lower in lint content than other paper towels). Anything else greatly increases the likelihood of scratching the coating.

Second, YES the interference fringes you see are perfectly normal. The minor color fringing you see does not affect your vision, since the surface is out of focus. (These are similar to camera lens coatings, but camera lenses can be mass-coated in a way that prevents the fringes.)

Under ordinary usage - certainly within the first 6 months - the coatings should not fail. Take the lenses back and demand a refund, then go to a better optometrist. -- I had a pair of lenses made for an old set of frames so that I'd have a back-up pair of glasses. After 3 months the coating crazed (micro-fine ripples) so I took them back; the replacement pair did the same thing. The technician ordering the lenses changed the lens material for the 3rd pair, and that fixed the problem.

The anti-scratch and UV protection can be done a couple ways, a laminated layer of scratch-resistant plastic or a chemical impregnation. Certain plastics are better at absorbing UV anyway. Glass lenses are good UV absorbers, for ex., and do need any extra UV protection.

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#6
In reply to #4

Re: Eyegalss Lens Fabrication

03/04/2013 3:23 PM

I guess my glasses have an alcohol problem.

Thank you,
Bruce

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#7

Re: Eyeglass Lens Fabrication

03/04/2013 4:46 PM

Switch from alcohol to these.

These work better than your alcohol (read the reviews)

I have been using them for a few years when a friend told me about them. You do not need liquid, just the wipe. They take off all oils, smudges, etc.

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#8
In reply to #7

Re: Eyeglass Lens Fabrication

03/04/2013 6:57 PM

I use micro-fiber too, but a whole lot cheaper than that. I bought a package of half-a-dozen full duster sized for not too much more than those people want for two. I bought them for cleaning windows and such.

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#9
In reply to #7

Re: Eyeglass Lens Fabrication

03/04/2013 8:12 PM

Thanks for the suggestion.

I assume that they work on plastic without scratches as well as glass.

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#15
In reply to #9

Re: Eyeglass Lens Fabrication

03/05/2013 8:01 AM

Yes, I only have plastic (non-prescription plastic sunglasses).

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#10

Re: Eyeglass Lens Fabrication

03/04/2013 10:08 PM

Your problem seems to be similar to mine. My glasses were from a national chain. The coating was "anti glare, anti fog".I used only their cleaner with clean t shirt material to wipe. The coating was going in less than 60 days. They told me it was from using alcohol cleaner and thus voided the warranty. Never again. The coating is applied to the surface of the lens and is impossible to remove completely.I get safety glasses and am married to plastic lenses, I'd get glass lenses in a minute if I could.

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#11
In reply to #10

Re: Eyeglass Lens Fabrication

03/04/2013 11:04 PM

The last set of glass lenses I found was 12 years ago, and $300 for the lenses, single vision. Nowadays, I order from eyebuydirect.com. Replace them when they get scratched.

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#16
In reply to #11

Re: Eyeglass Lens Fabrication

03/05/2013 8:05 AM

Try Zenni Optical.

Cheapest place on the planet.

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#18
In reply to #10

Re: Eyeglass Lens Fabrication

03/05/2013 10:19 AM

For many years I have insisted on glass lenses for my progressive glasses, thinking that they would scratch less than plastic. A year or so ago I got to the point where standard reading glasses didn't have enough magnification (and don't correct for my astigmatism), and ordered a prescription set of computer glasses, which I reluctantly accepted to be done in plastic. My glass progressives and my plastic computer glasses were both delivered to me on the same day. Now, a year or so later, my glass lenses need replacing due to scratches, while the computer glasses are still fine! Both pairs are uncoated, so I have no experience with coatings.

A great deal of my work is done at the computer, and also at mills, lathes, etc., where I use the computer glasses, so I wear them nearly as much as my progressives. I use a single case to keep whichever ones I'm not currently wearing, so that can't have anything to do with it. I'm a very oily-skinned person, so I do have to clean my glasses frequently, usually with a corner of my handkerchief. The visible scratches are all on the outer surface of the glass lenses, while the oil is usually on the inner surface, so I don't believe the scratches have anything to do with cleaning.

I rarely am aware of the circumstances that cause the scratches, although I have dropped them (or had them knocked off) more than once. I presume that at least a few were caused by flying metal chips (aluminum oxide is harder than glass), but I believe all were caused by something other than cleaning.

My next progressives will definitely be plastic...

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#19
In reply to #18

Re: Eyeglass Lens Fabrication

03/05/2013 8:59 PM

I have not been able to train myself to accept progressive lenses. As far as I know, the coatings are either metallic, oxides or fluorides. Most are not particularly hard. And the metallic ones are particularly sensitive to the acids in the sweat.

On the other hand, oils are no problem (after cleaning), nor cutting oils. Neither intentionally contains etching acids.

Gross scratches are no problem for me. A drop of cleaner blurs the edges. The rest is still works right.

As far as the astigmatism concerns, I had it for my adult life. A pain in the royal behind. Finally I figured out, that when I controlled blood pressure and sugar, mainly by eating sensibly and frequently, most went away. Now I do not need any correction for that.

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#20
In reply to #19

Re: Eyeglass Lens Fabrication

03/06/2013 12:20 AM

I had glasses in late high school or early college, but did not wear them regularly. At somewhere around age 40, I had to get glasses, and I immediately went to progressive lenses. At first, rectangular objects appeared curved, but I soon got over that. I've been using them for well over thirty years now, and never had any coatings that I'm aware of...

I had not heard of a connection between BPr, BSu, and astigmatism. That is really interesting, and I will definitely investigate further! Thanks for the info!

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#21
In reply to #18

Re: Eyeglass Lens Fabrication

03/06/2013 9:15 AM

Just in case anyone wants to read it, I had started a thread some time ago "Plastic or glass?", wanting to hear what other's had to say about the subject. I still insist on glass for my single-vision lenses, despite the increasing difficulty in doing so. My present pair of glasses are around 5-6 years old, with out a scratch. I clean them with whatever is handy at the moment. Not sure how much longer I'll be able to get them in glass, but I'll keep trying until it seems to be an impossibility. I also always get "Photo Grey" lens treatment, which is about 1/5th the cost of "Transistions" treatment.

Oh, guess I should like the other thread

LINK

Tom D.

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#22
In reply to #21

Re: Eyeglass Lens Fabrication

03/06/2013 10:30 AM

Thanks Tom. I missed that earlier thread.

I too clean my glasses with whatever's handy, although I do limit that to the cleanest cloth around at the moment. I don't use paper anything.

You're either a lot more careful or a lot less active than I! I have several pairs of previous glasses, one of which I keep in my computer bag, and occasionally use when I forget and leave my regular ones somewhere. All of these were glass and were replaced because they got too scratched up. The only times I've ever been aware of when a scratch occurred was when they got knocked off, usually while gardening.

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#23
In reply to #22

Re: Eyeglass Lens Fabrication

03/15/2013 10:52 PM

Th corrective lens was discussed fine here. What was still missing are the two orbs in your face: your eyes. Their decline IS NOT inevitable, you can do things to maintain them. like you maintain your beloved machines.

The knowledge comes from biochemistry. Your participation in it is simple, if not part of SAD (standard American diet). Green leafy vegetables and colorful berries mostly daily supplies, what the eyes need to stay healthy.

I have an inherited problem, where I was forced to take this seriously. With this help, so far so good, and I am your age DK.

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#24
In reply to #22

Re: Eyeglass Lens Fabrication

12/02/2013 10:43 AM

I went in to get new glasses this week and I asked about cleaning the new glasses with a product I make. 1/4 alcohol and 3/4 distilled water with a little hand soap. Then I use Viva towels. She said not to use them that the towels would scratch the lens. I asked if there was some study that proves them to be bad. She said no it is just what I tell everyone. I told her to look at my old glasses and show me all the scratches. She couldn't find any and this is regular plastic from 2008. I'm getting Trivex in the new glasses which is much harder and until someone can show proof that Viva ruins lenses I will keep using them.

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#25
In reply to #24

Re: Eyeglass Lens Fabrication

12/02/2013 11:24 AM

Thanks for the input. I believe it is common knowledge that clay is used as a filler to give many kinds of paper a smoother surface, so probably many people assume it is used in all papers. Clay will almost undoubtedly scratch glass.

Since the primary purpose of paper towels is to absorb liquids and be cheap enough to throw away after one use, they may well not have anything beyond wood pulp. (I'm guessing - I have no specific knowledge, and have done no research...)

I do know Viva is a quality brand; do you believe it is superior to other brands, when it comes to cleaning glasses?

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#26
In reply to #25

Re: Eyeglass Lens Fabrication

12/02/2013 12:09 PM

I can't say. I haven't used any other brand because the felt so scratchy to the touch. I called Viva and they said they could not recommend them because they haven't been specifically tested on eyeglasses but hundreds of people call to say they have used them. I called WD40 up and asked them if I could use their product on my intake when I replace the plugs and you get the same story. Talk to the manufacture of your car. They just don't want to be sued for giving truthful advice. I used it and it worked perfect for centering the gasket allowing it to slide. Everyone is afraid to give advice that is why these forums are so nice.

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#12

Re: Eyeglass Lens Fabrication

03/05/2013 12:26 AM

You don't have to buy glasses at the same place you get you eye exam performed. Ask for a copy of your prescription and get your glasses made anywhere you want including other states via the internet. You can also ask for glass lenses which are more scratch-resistant than polycarbonate or acrylic (plastic) lenses, but glass weighs more, costs more, and are less shatter-resistant. Most glass provides UV protection and is not affected by alcohol.

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#13

Re: Eyeglass Lens Fabrication

03/05/2013 12:49 AM

Some 20 years ago I needed anti-fog lens cleaner for my (then) glass lenses. Ever since I found no reason to use other. A drop on each lens, gently rubbed with the fingertip (yes, the finger). Then wiped off, gently again with a tissue. Breath on the lens clears it up optically. I have never had problems with the coating. It may help, that I respect the acidity of the sweat of an unclean hand, and do not touch the glass, except the frame in normal use.

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#14

Re: Eyeglass Lens Fabrication

03/05/2013 4:14 AM

"Should have gone to Specsavers"

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#17

Re: Eyeglass Lens Fabrication

03/05/2013 9:37 AM

I stripped the anti-reflective coating off of mine with glass etchant (ABF). No problems.

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