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Turbines

03/11/2013 9:24 AM

Why do we generally run steam turbines at higher speed as compared to the hydro turbines?

What would be the consequences if we increase the number of poles of the generator and running the turbine in lower speed? What changes in the turbine design would be required?

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#1

Re: Turbines

03/11/2013 9:40 AM

Force is rate of change of momentum. Momentum is mass multiplied by velocity, and water is a couple of orders of magnitude higher than steam in terms of mass per unit volume.

Force is one of the two factors comprising bending moment in the turbine blades, therefore a similarly-dimensioned turbine needs to turn slower with water in order to survive the fluid passing it.

Further, an economic maximum pipe velocity for steam might be in the order of 10m/s, whereas with water it is in the order of 3m/s; if the fluid is entering more slowly in the case of substituting a liquid for a gas, then the turbine will turn more slowly as a result.

In summary, a steam turbine and a water turbine are two different animals and must be designed and selected accordingly.

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#2
In reply to #1

Re: Turbines

03/11/2013 9:56 AM

That means the steam velocity would become less for producing lesser speed. Then would the mass flow rate of steam become more?? How the steam velocity effects the performance?

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#9
In reply to #2

Re: Turbines

03/11/2013 12:10 PM

Speed and flow rate of steam are directly proportional, i.e. an increase of one is an increase of the other.

The reduced velocity of the turbine will yield less volume, speed and certainly pressure as the turbine is not "hermetic" like a compresor; you will have important amounts of your precius steam flowing back.

Why do you ask this?.

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#10
In reply to #9

Re: Turbines

03/11/2013 12:33 PM

Let's hope he is a curious student, and not employed in a power plant.

The past questions would indicate so.

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#11
In reply to #10

Re: Turbines

03/11/2013 12:58 PM

Hopefully he is, but I think that most of the questions from that part of the world, are posted by persons with the matter already on their hands.

I hope he finds here an aid to clarify what exactly should be he studying pronto; before he makes a terrible mistake; you know, safety first.

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#12
In reply to #11

Re: Turbines

03/12/2013 8:51 AM

I'm having a hard time understanding if the poster is hoping to get the same energy from a lower pressure and velocity steam supply, or if he is willing to up quantity with the reduced rate.

It is not likely that gearing would accomplish the OP's goal is it? As a matter of principle, each (of the two choices, 2 or 4 pole) specific turbine's required steam quantity would be the same, regardless of the final drive ratio of the gearing. It would probably require more steam in the geared model 4 pole due to friction losses in the geared model, no?.

The required rotational speed of the electrical generator shaft changes with poles, but the force required to produce the same KW output does not. Gearing the turbine does would not affect this.

Is this correct, or is it armchair?

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#3
In reply to #1

Re: Turbines

03/11/2013 10:36 AM

Dear Mr. PWSlack,

Nice and Simple Explanation. I have my observation as follows.

You have referred "economic maximum pipe velocity for steam might be in the order of 10m/s" Normally for Super Heated Steam the Velocity will be in the order of 40 to 50 Metres/Sec. In Sugar Industry, a Velocity of 30 Metres/Sec. is followed, for super Heated Steam. In side the Steam Turbine, the Steam Velocity will be about 610 to 670 Metres. From where this data of 10 Metres/Sec. is referred.

In the Steam Turbine, the Super Heated Steam behaves like a Gas, which follows, the Highly Compressible Fluid Flow Principles, where as in the Water Turbine, the Fluid, is Water which is INCOMPRESSIBLE.

Hence as you said, they are different type of machines and cannot be compared and should not be compared.

DHAYANANDHAN.S

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#4
In reply to #3

Re: Turbines

03/11/2013 11:20 AM

Dear Mr Dhyanandhan,

Suppose in a 2-pole machine, to get 250MW load we need 760 t/hr steam, 147kg/sq. cm of particular pipe diameter. Then if we replace 2-pole machine by 4-pole machine turbine will run at 1500 rpm.

What are the problems of making the turbine run at reduced speed??

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#5
In reply to #4

Re: Turbines

03/11/2013 11:36 AM

One of them is getting sufficient material through it to turn it at the lower speed without stalling or breaking.

  • Has the turbine manufacturer's manual been consulted to determine the acceptable operating envelope?
  • Has the manufacturer responded to a request for guidance on this proposal and if so, what was the nature of that guidance?
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#6
In reply to #4

Re: Turbines

03/11/2013 11:46 AM

The same as making a Ferrari race on unpaved roads, it is simply not built for that purpose, likewise a Jeep will do very poorly in Le Mans for the same reason. Turbine design is similar, each is built for a specific purpose. Comparing a slow-speed, 12/16 pole hydro-generator with a 2/4 pole steam-turbine generator is the same as comparing apples to oranges, they are both fruits but the comparison ends there.

Take a look at the rotors, one is wide and short, the other is thin and long, then think about the differences in the forces on the materials of construction if they were both subjected to the same rotational velocity. Then compare the velocity at the outer edge of the rotor, and in both cases you will see that the thin and long one is better suited to the higher speeds and subsequent rotational forces than the wide and short one. There are many, many other considerations that can be found by Googlng on the different types. Good luck in your studies.

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#7
In reply to #4

Re: Turbines

03/11/2013 11:53 AM

Dear Mr. ksathpathi,

If you decide to replace 2-Pole Machine, by 4-Pole Machine, you have to change the Gear Box Ratio. For Example, If Turbine Speed is 11,000 RPM, for 2 Pole-Alternator, the Alternator will have to run at 3000 RPM, hence Gear Box Ratio is 11,000/3000 = 3.6666.

If you want 4 Pole Alternator, the Speed of Alternator will be and should be 1500 RPM, hence the Gear Box Ratio will be and should be 11000/1500 = 7.3333. Hence Ratio Increase will be 7.3333/3.6666 = 2.00003, which means DOUBLE THE RATIO when compared to 3000 RPM Alternator.

Hence the Gear Ratio has to be doubled. The Speed of Turbine cannot be lowered as we think, since it involves Several Factors. If Lower Speed is desired for the Turbine, the size will be bigger.

DHAYANANDHAN.S

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#8
In reply to #7

Re: Turbines

03/11/2013 12:07 PM

As this thread seems to be a desktop study rather than have practical applications, that would be a viable solution. Good point.

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#13

Re: Turbines

03/12/2013 10:21 AM

poles resist rotation lower speed = more stand/still-friction to overcome

http://www.energybytesla.com/?hop=wealthybiz (not shure the steam has anything to do with it)

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#14

Re: Turbines

03/12/2013 10:46 AM

A part of the explanation comes from the high difference of density between steam and liquid water. In a steam turbine the high flow of gas loosing his pressure and temperature is able to produce a relatively low torque on the turbine blades but at very high speed. So usely in a power plant the rotating speed is 3000 RPM for both steam turbine and AC generator to produce AC current at 50 Hz (Europe)(f= p x N) f is the frequency ;N is the rotating speed in revolution/second; p is the amount of poles paires (North+South is a paire) So with 3000 RPM to produce AC current at 50 Hz, p = 1.

In a hydro turbine in the contrary, a lower flow of liquid water is loosing his pressure (from up to 100 Bar for a Pelton turbine, less than 10 bars for a Francis turbine and much less for a Kaplan or Bulb group, of course depending on the height of the dam...), this water flow is able to produce very high torque on the turbine blade but at relatively low speed (100 to 150 RPM for a Pelton turbine up to 400 or 500 RPM for a Francis or Kaplan turbine) so the electric generator must have a larger amount of poles to produce AC current at the right frequency and also a much important wheel diameter to reserve enough place for those poles and their coils. For a Pelton turbine at 120 RPM the generator must have p=F/N p=60/2= 30 poles paires (to produce AC current at 60 Hz).

The commercial efficiency of a low speed steam turbine will be much lower than the efficiency of a high speed steam turbine because of the better thermodynamic efficiency in the high speed machine.

Leon Lakaie Brussels, Belgium

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#15

Re: Turbines

03/12/2013 2:29 PM

I seem to remember from my training 20+ years ago, that the steam turbine maximum efficiency was when it operated close to ideal blade speed which is closer to, if not faster than 3600 rpm. Since the speed also controls the resultant frequency, the turbine should be operated at 3600 (60 Hz) or 3000(50 Hz) depending on the grid frequency. I think that frequency control is better at higher speeds as well due to the inertia.

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ci139 (1); dhayanandhan (2); ksatpathi (2); lakaie (1); lyn (1); nvirciglio (1); PFR (1); PWSlack (3); RAMConsult (1); Yahlasit (2)

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