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Anonymous Poster #1

Contactors with Mechanical Device to Clamp Moving Magnet to Fixed Magnet

03/26/2013 6:18 AM

This is to develop a contactor that operates like a regular contactor. i.e. The current is passed through an electromagnet that gets energised causing the attractive magnetic force to exceed the restraining spring force of the moving contact, such that the moving contact is actuated and the contacts make or break the circuit. The difference is that we aim to eliminate the need to supply current continuously to maintain the electromagnetic force. Once the contacts are closed, the supply should be withdrawn and the contacts can be kept clamped with the help of a mechanical arrangement. Thus, only an electrical pulse is needed to make or break the contact. Any suggestions as to what kind of mechanism can be applied in this case? Please overlook all mechanical/electrical calculations. We only need to draw up a framework at this stage.

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Anonymous Poster #2
#1

Re: Contactors with Mechanical Device to Clamp Moving magnet to Fixed magnet

03/26/2013 6:25 AM
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#2

Re: Contactors with Mechanical Device to Clamp Moving magnet to Fixed magnet

03/26/2013 6:59 AM

They are called mechanical latching relays, and they already exist.

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#3

Re: Contactors with Mechanical Device to Clamp Moving Magnet to Fixed Magnet

03/26/2013 9:31 AM

Latching relay or latching contactor as Tornado has said have already been done.

Most latching contactors use a permanent magnet to hold it closed and spring force to hold it open. Using the electromagnetic coil to force it closed or open.

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#4

Re: Contactors with Mechanical Device to Clamp Moving Magnet to Fixed Magnet

03/26/2013 10:31 AM

Which by the way is not inherently fail-safe, so keep that in mind when using them...

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#5

Re: Contactors with Mechanical Device to Clamp Moving Magnet to Fixed Magnet

03/26/2013 11:19 AM

i was part of the team which designed a Lighting Control contactor for GE USA...you can get details from the US Patent #6628184. This is a mechanically latched contactor with a pulse-On / pulse-Off design. Interesting concept. We are proud of it

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#6

Re: Contactors with Mechanical Device to Clamp Moving Magnet to Fixed Magnet

03/26/2013 2:23 PM

There are also electronic pulse relays commonly available that can do the same thing.

Is this for a specialised application where no industrial product alternative exists or are you trying to reinvent the wheel?

What exactly is the application and load?

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#7

Re: Contactors with Mechanical Device to Clamp Moving Magnet to Fixed Magnet

03/26/2013 2:41 PM

As other members have said, there already are latching relays; but you need two separated signals: Set and Reset.

You might want to try a digital toggle switch, so you turn it ON with one pulse and OFF with the next.

Connect Q to this transistor driver thru the 1k resistor and you're done.

Not a good drawing, I know, but see if that's what you need.

Regards

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#8

Re: Contactors with Mechanical Device to Clamp Moving Magnet to Fixed Magnet

03/26/2013 8:10 PM

just curious? whats your motivation? trying to save energy consumption in control circuits?

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#9

Re: Contactors with Mechanical Device to Clamp Moving Magnet to Fixed Magnet

03/26/2013 10:44 PM

Also called bistable relays.

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#10

Re: Contactors with Mechanical Device to Clamp Moving Magnet to Fixed Magnet

03/26/2013 11:18 PM

Attach a jumper from the "output" side of the relay to the coil.

Oh wait...you want it to remain closed even if you decide not to send power through that relay. Power is intermittent. How did you want to unlatch the relay again? A second pulse? Sounds like a latching relay.
A second coil?

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#11

Re: Contactors with Mechanical Device to Clamp Moving Magnet to Fixed Magnet

03/27/2013 8:15 AM

Check the manufacturers catalogs for Mechanical Latch.

Most of them have them already for their contactor ranges (not for all the sizes though!). Telemechanique / Schneider for sure.

These are additional units that are attached to the normal contactor (Top) and will hook on the moving part. When the main coil is energised, it pulls the latching mechanism in. This will keep the moving part blocked in. To release, you send another pulse to the coil of the mechanical latch unit. This will release the hook and release the contactor's moving part.

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