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Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/23/2013 5:08 AM

Hi..

I need help with determining the size of circuit breaker for my foam pump installation.

In my case , the motor load is 25 KW max and full load current not more than 45 A. The circuit breaker provided by the vendor is of 150 Amp rating and is referring to NFPA 20 10.4.2,10.4.3& 10.4.4

NFPA 10.4.4 refers to tripping time of 3 minutes at a minimum of 300 % of motor full load current.

Does that mean you will have to size the circuit breaker as 150 amps.

My electrical team is telling 115% is enough citing 10.4.3.3.1 ,so 63 amp is suffcient.

I am not an electrical guy and I am unable to decide which is correct?

Can anyone tell me the circuit breaker rating required. is it 63 amp or 150 amp?

The controller manufacturer is from US .

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#1

Re: Circuit breaker rating for fire pump controller: need urgent help

04/23/2013 5:18 AM

In the absence of an electrical standard to work to, play safe and install the 150A one. To hell with the additional expense.

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#2
In reply to #1

Re: Circuit breaker rating for fire pump controller: need urgent help

04/23/2013 6:10 AM

NFPA standards are applicable.

I believe NFPA 20 & NFPA 70 is relevant in this case.

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#3
In reply to #2

Re: Circuit breaker rating for fire pump controller: need urgent help

04/23/2013 6:10 AM

Follow the standard, then. If in doubt, consult a qualified Electrician locally. Make sure a test certificate is forthcoming after installation, recording the correct nature of the installation.

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#4
In reply to #3

Re: Circuit breaker rating for fire pump controller: need urgent help

04/23/2013 6:18 AM

Unfortunately ,I am not clear from the standard.

Whether the standard requires circuit breaker to be sized minimum 125% i.e 63 Amp or 300% ie 150 amp?

Sorry but I am not good wit these electrical terms.:(

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#5

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/23/2013 8:46 AM

Go with what the manufacturer is telling you. They are the experts on the equipment, not you're electrical team.

If these pumps are for fire control you wouldn't want them to trip, would you?

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#6

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/23/2013 11:16 AM

If this is classified as a fire pump, and built accordingly, NFPA takes precedence.

Your "electrical team" isn't correct even with regard to the NEC.

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#7
In reply to #6

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/23/2013 11:24 AM

But NFPA 20 10.4.3.3.1 says circuit breaker electrical charcterstic to be minimum 115 percent of full load current only .

Is it requiring 300 percent ?

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#12
In reply to #7

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/24/2013 12:41 AM

Yes. Please reread your original post, where it says that 300% for 3 minutes is required.

(The minimum of 115% does not prevent the CB from being larger, as needed to fulfill other required items.)

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#17
In reply to #7

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/24/2013 5:22 AM

Now you're arguing. Stop it.

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#8

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/23/2013 11:44 AM

The rules for sizing of protective devices on fire pump systems are different from the normal rules for sizing for regular electrical equipment. The core concept on fire pumps is "Run to Destruction", meaning that there is to be as LITTLE equipment protection as is possible for them. The only thing you are attempting to do with electrical protective devices in fire pump systems is to avoid starting ANOTHER fire in the equipment room. All other considerations are forgone.

So there is a MINIMUM sizing of the device itself, to avoid someone getting too cheap, and there is a separate issue on the trip settings. Don't confuse them.

And unless your "electrical experts" have very SPECIFIC training and expertise on FIRE PUMP SYSTEMS, ignore them. Generally, anyone making a FIRE PUMP CONTROLLER will follow all of the proper rules and regulations. Here in the US (I don't know where you are) you are NOT allowed to "roll your own" fire pump controller, you must have a UL Listed Fire Pump Controller, and the UL-218 rules for them are of course very specific and different from the regular rules for electric motor controllers. Bottom line, buy something that says it is a UL-218 Listed Fire Pump Controller and you are going to be covered.

http://www.ul.com/global/documents/offerings/perspectives/regulators/technical/ul_FirePumpsControllerApplications.pdf

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#10
In reply to #8

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/23/2013 7:48 PM

I love this attitude of maintenance electricians "it might burn out without the correct protection".

So what? The buildings on fire!

BTW I've spent all my life in electrical maintenance. I've pulled some crazy tricks to get a process back under control. Motor protection? Who gives a stuff! There's going to be a very big bang if the process gets out of control.

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#19
In reply to #8

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

07/25/2013 3:57 PM

Per NEC/NFPA70 695 and NFPA 20 the main breaker in the controller is rated at 300%, but the supply breaker must be 6 times FLA or locker rotor. The cable is still sized per NEC 430 @ 125% of FLA. Basically you only want short circuit protection and not over current. You do not want the controller to trip out because of amps during a fire. I do this all day every day for fire protection. Please feel free to contact me if needed.

P.S. The main breaker in the controller is considered lock rotor protection breaker. If coming off a transformer the protection is on the primary side only and rated to carry locker rotor and additional pump house loads only related to fire pumps and not the secondary. It would be too costly if on the secondary side as well.

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#9

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/23/2013 12:23 PM

The circuit breaker is sized to protect the motor lead conductors, not the motor.

The circuit breaker must also be capable of withstanding the high motor current "inrush" during starting which is often 3 x FLA without tripping/opening and rendering the pump unavailable.

The motor lead conductor size has been designed by the manufacturer to meet NFPA and NEC requirements.

Motor protection is is provided by the motor starter and/or motor protection relay(s).

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#13
In reply to #9

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/24/2013 1:40 AM

Can't see why this one got an off topic, but probably done by one of the same as usual know-alls.

The response is absolutely correct in that a circuit breaker is there only to protect the circuit conductors which should be sized to adequately carry the required circuit loading, the starter overloads are there to protect the motor.

Whilst fire protection apparatus have specific requirements regarding tripping values, the above still holds true.

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#15
In reply to #13

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/24/2013 2:40 AM

Fire pump motors are not equipped with overload relays.

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#11

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/24/2013 12:16 AM

Does NFPA mention anything about method of stating(DOL,star delta,AT,VFD etc) for 300% FLC?.

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#14

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/24/2013 2:12 AM

Thanks everyone..

Its clear for me.

I am going with the 150 amp so that the electrical motor doesn't trip easily.

Thanks again..

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#16

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/24/2013 2:41 AM

Check in the panel whether the over load relay is provided or not If it is provided means we can adjust in the relay as class 5,10,20 & 30 this over load relay will help us to trip in 5,10,20 & 30 sec in the sense no need to worry about the more starting current for motor.So we can select 63A circuit breaker If the OLR relay is provided.

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#18

Re: Circuit Breaker Rating for Fire Pump Controller: Need Urgent Help

04/24/2013 1:40 PM

Hi. all

The electrical equipment dedicated to emergency condition have a proper regulation in all kind of standard through the world.

I think JRaelf is right, you will've to adopt a limit in between, ie. not to create another fire in the equipment room but at same time not to trip the fire pump in the middle of the existing fire. The best you can do is to install the 150 A CB and an additional overload alarm, so on critical condition event someone will decide what action have to be take (as Salomonical decision)

Bye

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Users who posted comments:

Anonymous Poster (1); bwilko (1); jerine (4); JRaef (1); juan J. Isdray (1); Ken Burns (1); Muthuvel (1); pnaban (1); PWSlack (2); SHOCKHISCAN (1); TonyS (2); Tornado (3)

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