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Pump Choice for Hydraulic Cylinders

07/14/2013 9:45 PM

Would Gear or Axial Piston pump be more suitable choice in a mobile application which has multiple hydraulic cylinders such as for actuating a Loading Arm and tilting a Feeder Conveyor ?

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#1

Re: Pump Choice for Hydraulic Cylinders

07/14/2013 10:30 PM

Don't know. Have you looked at pumps that meet your requirements for pressure/flow/duty cycle and all the other things that a pump specification might contain?

Have you talked to any pump vendors?

What have you done so far??? Anything?

Give us a clue, please!!!!!!!!!!

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#6
In reply to #1

Re: Pump Choice for Hydraulic Cylinders

07/14/2013 11:20 PM

The estimated total flow needed is 30 gpm or 114 litres per minute at 210 bar. This has been calculated based on the maximum flow possible in all cylinders simultaneously, which in practice will never happen. The loading arm has 3 cylinders for manipulating the boom, with one cylinder for the grabber and a small rotator motor.

Both gear and axial piston pumps are readily available to meet this requirement. In machines such as excavators, axial piston pumps are commonly spec'd for the hydrostatic drives and the benefits are well known. Gear pumps tend to get spec'd for auxiliary functions (besides pilot pumps) and I am wondering if this is simply a decision based on economics.

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#8
In reply to #6

Re: Pump Choice for Hydraulic Cylinders

07/14/2013 11:57 PM

At higher flow rates and pressures piston type pumps are far more efficient than gear pumps plus they can be set up as fixed pressure variable flow as well.

Down side is they are more complex and cost more.

That said 30 GPM at ~3000 PSI is still well within the range of common gear pumps and the efficiency losses in the pump itself are not much.

Really in the end it's all a matter of what you want to spend your money on. Given this flow rate range and pressure it's a near equal slit on which one to use. The displacement piston pump will give you a higher overall system efficiency but if cost is an issue and you have themechaincalpaoer to spare and a way to dissipate a little more system heat the gear pump will do just fine as well.

FWIW I have a tractor type backhoe built around a old Farmall W450 farm tractor that runs on a 16 GPM 2500 PSI system with four circuits and it does just fine with a standard PTO driven gear pump as its power source with nothing more than the 12 or so gallons of transmission oil as the reservoir and cooling system. It runs warm when worked hard but nowhere near dangerously hot.

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#12
In reply to #8

Re: Pump Choice for Hydraulic Cylinders

07/16/2013 3:54 AM

Hi

The decision is one best made knowing all the facts. i.e. duty cycle, ambient temperature etc etc. Either pump will do the job but you need to consider what type of control valve(s) you are going to use (presumably LS ?). Is this a manual duty or fully automated. What type of cooling, power source etc. You need advice from someone who (a) understands you application and (b) knows his hydraulic equipment. Go to the source of your hydraulics and ask them for advice. Pass the responsibility over to them for specifying the kit then if it does not work you have a come back.

Regards

Oliver Dunthorne - Hydraulic Engineer Retired

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#10
In reply to #6

Re: Pump Choice for Hydraulic Cylinders

07/15/2013 5:00 AM

Hi carun,

If the 30 g/m will in practice never happen, don't use it to size your pump. try and get a realistic figure, the pump will be smaller (cheaper), and you will not have to "spill" the excess flow you will have that will cause all sorts of problems.

Best regards,

John

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#2

Re: Pump Choice for Hydraulic Cylinders

07/14/2013 10:38 PM

Maybe a vane pump.

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#3
In reply to #2

Re: Pump Choice for Hydraulic Cylinders

07/14/2013 10:42 PM

Are you "positive" about that?

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#4
In reply to #3

Re: Pump Choice for Hydraulic Cylinders

07/14/2013 10:46 PM

Use impellers....

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#5
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Re: Pump Choice for Hydraulic Cylinders

07/14/2013 11:08 PM
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#9
In reply to #3

Re: Pump Choice for Hydraulic Cylinders

07/15/2013 12:33 AM

Up until 2000 psi or so, but I'm not sure about the higher pressure that we've since learned.

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#7

Re: Pump Choice for Hydraulic Cylinders

07/14/2013 11:51 PM

Both types are used on mobile equipment. Axial piston pumps are made in variable displacement versions which are more efficient (allowing a smaller reservoir or less cooling equipment) than throttling flow from a gear pump. Gear pumps are cheaper, however, and can tolerate more filth.

If you are not too concerned about moving the cylinders at a wide range of speeds, then gear pumps are probably the more cost effective solution.

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#11

Re: Pump Choice for Hydraulic Cylinders

07/15/2013 10:58 PM

Hi, Carun,

It sounds like you are in a similar business to me....turning natural fiber into something useful at staggering rates of speed! My tagline could be something like "turning logs into lumber at 30 per minute!" You must be chipping up palm trees for pulp use?

As long as you are operating only cylinders with this pump setup, a fixed displacement pump should be fine, as long as you don't need to move multiple cylinders at the same time. Also, if you have other uses for the hydraulic power, like driving a conveyor belt, then, the problem becomes a little more complicated. You also need to be aware of the difference between open and closed center hydraulic valves because the different pumps need different valves to operate properly.

The simplest way to get this designed would be to contact your favorite hydraulics supplier. They usually have someone who can come to your site, evaluate the requirements, and give you a proposal (and usually will help you work out the bugs when you are ready to start up the new equipment.)

Hope this helps,

Jon.

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#14
In reply to #11

Re: Pump Choice for Hydraulic Cylinders

07/16/2013 7:20 AM

Hi Jon,

May I message you directly ?

Arun

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#15
In reply to #14

Re: Pump Choice for Hydraulic Cylinders

07/16/2013 10:46 AM

Sure. Use the private message function of this forum.

Jon.

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#13

Re: Pump Choice for Hydraulic Cylinders

07/16/2013 6:05 AM

Hi, IO thought in mobile application as space is very less and yo have to run one application at a time then gear pump is suitable.

VAIBHAV ( ASST.PROF)

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carun (2); jesw55 (1); K_Fry (1); lyn (2); Oliver Dunthorne (1); sawmilleng (2); SolarEagle (2); tcmtech (1); Tornado (2); VAIBHAVSUREKHA (1)

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