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Pulse Input Read in PLC

07/18/2013 8:52 AM

Hi 2 all

i have one system where Siemens Digital Input PLC Module shall be used.

i have flow meter which has active pulse output which i have to read in PLC System

what are the provisions to do the same

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#1

Re: Pulse Input Read in PLC

07/18/2013 9:25 AM

Use an input that is set-up to count pulses.

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#2

Re: Pulse Input Read in PLC

07/18/2013 9:25 AM

It all depends on what you need to do with these pulses. I would start with identifying the maximum and minimum pulse rate possible from your flow meter. Compare the fastest rate of the flow meter to the fastest scan rate your PLC can handle. I'd be surprised if this is a problem but you give us NOTHING to go on. Next I would verify that the PLC logic voltages and the mysterious flow meter pulse voltages are compatible. If they are not you will have to design an interface circuit that can handle both logic levels and the maximum speed of the pulse train. (Oh, if the PLC cannot handle the speed then this might be a location for a counter.) Next on the agenda of missing information is what parameter or attribute of this flow related pulse train must the PLC measure. I'm tempted to list the obvious possible attributes but instead I'll let everyone guess.

Lastly are the very critical recursive steps that show if you can become a good engineer. You must program the PLC to measure the attribute. You must fabricate an experiment to produce known and controlled signals into the programmed PLC. Independent of the PLC the critical attribute must be measured and compared with the PLC measurement. Don't be surprised when these values differ. Nobody programs a machine flawlessly the first time. Debug your code and repeat your testing.

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#3

Re: Pulse Input Read in PLC

07/18/2013 9:48 AM

Brush up on punctuation.

Your salutation is bad, too. None would have been better.

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#4
In reply to #3

Re: Pulse Input Read in PLC

07/19/2013 9:22 AM

pick picky

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#5
In reply to #4

Re: Pulse Input Read in PLC

07/19/2013 9:27 AM

How do these people get jobs?

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#6
In reply to #5

Re: Pulse Input Read in PLC

07/19/2013 12:41 PM

You're assuming that this is job related.

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#7
In reply to #5

Re: Pulse Input Read in PLC

07/19/2013 1:03 PM

Bribery

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#8

Re: Pulse Input Read in PLC

07/19/2013 1:54 PM

A flow meter's pulse output can be a pulse representing a specific volume, for instance, 5L or 10 gallons.

The volumetric representation can generally be handled by a PLC's digital input at normal PLC scan rates. Usually the flow meter has settings such as Volume/Pulse and pulse width that are used to define what it represents and to ensure that the pulse is active long enough for the input to recognize the pulse.

Or, a flow meter's pulse output can be a pulse string (sometimes called a frequency output) that represents flow rate, for instance 5,000 pulses per second (5KHz) represents 100L/minute flow rate; with flow rate being proportional to frequency.

The pulse string or frequency output usually can not be handled by a typical PLC digital input card, but is handled by a counter I/O card or high speed counter I/O card.

You need to determine what is meant by 'pulse output' and determine whether the PLC I/O card can handle it, or whether you need a different I/O card.

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#9

Re: Pulse Input Read in PLC

07/21/2013 11:18 PM

sachinrmishra:

PLC normally has timer clock source, triggered monostables for delay and pulse width and counters for counting. Reset counter and then count for the desired time period and finally read the counter.

(Input)----|Timer Gate|-----|Counter|---------(Output)

(Reset Timer)-------------------^

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