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Guru
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Spark Plug - Interference Suppression Resistor

12/20/2013 8:59 AM

Hello,

In engine firing Spark Plug - Interference Suppression Resistor is used. Can anyone tell me why it is used and what is its most suitable value? See picture below which is curtsy Mico-Bosch.

I also want to know if any spark plug is available with HV collector and co-axial RG213 cable for firing at 15kV to 25kV range. I need it for experimenting. Perhaps someone with race car engine design may have some idea.

It is a wild experiment so no idea where to use but will like to test on a variety of fuel type for firing efficiency and explosion pressure monitoring.

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#1

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 9:12 AM
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#3
In reply to #1

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 11:05 AM

kramarat:
Very nice. Thanks for quick and good link. I never knew that they use such thing to avoid accidental explosion. Perhaps, it may be an idea to avoid explosions due to tribo-electricity.

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#14
In reply to #1

Re: Spark Plug - Interference Suppression Resistor

12/21/2013 11:10 AM

Good document, thanks.

I never realised before that they had also an inductive component.

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Guru
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#15
In reply to #14

Re: Spark Plug - Interference Suppression Resistor

12/21/2013 11:33 AM

Andy Germany: Nice to see you.

You got it right. These simple looking devices are in fact high technology tools. To suppress the RF noise and also to minimize DC currents these in-line resistors inside the spark plugs are specially designed. Typical Ohmic values are between 1k Ohms to 15k Ohms and the self-inductance between 10 μH to 1 mH as per reference from Vishay catalog.

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#2

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 10:47 AM

You might find something here....

http://www.bigshoppage.com/high-voltage-plug

CR4 Admin: disabled broken link 12/28/2018

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#4

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 11:21 AM

to suppress noise in the electrical system

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#5
In reply to #4

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 11:36 AM

Fredski

No. These are very specific to spark plug, detonators etc. I do not know where else they may be used but I may also use for current control in high voltage applications for frequencies up to 10MHz as they are linear due to low inductance value and low capacitance value. I have asked for their power rating from Vishay as these 1K to 15K resistors are rated for 50kV but I am not sure of their average power rating.

I am following the link given to me by kramarat.

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#6
In reply to #5

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 12:05 PM

best to go with Kram, he's far smarter than I am

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#7
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Re: Spark Plug - Interference Suppression Resistor

12/20/2013 1:34 PM

Yeah, that's me alright. I beat Lyn to the google draw.

I undid your OT, since that's exactly what I was thinking was the answer.

I thought about buying some of those plugs one time, but they were about $50 apiece...or something expensive. I skipped it.

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#8
In reply to #7

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 1:53 PM

I never bother hitting the OT its all good

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#10
In reply to #8

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 1:57 PM

I don't use the OT button either, unless it's on myself. Otherwise, the single OT votes are just annoying.

Glad that link helped Shyam.

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#12
In reply to #7

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 2:03 PM

kramarat:

These are not that expensive here. However there are many designs and I want to make sure of every specifications of those are manufactured in India by Bosch (MICO BOSCH, Bangalore, India). I think they are only $2 to $5 range here. My assistant had few spare ones so I am planning to test them.


I was interested in making some sensors out of these also and they have excellent insulation of ceramic and two electrodes. They can be directly used as capacitance type sensors. That is why I am looking for some fitted with BNC / SHV / SMA connectors. I think Kistler were manufacturing with pressure sensor inside the spark plug. These can sense the pressure generated during fuel firing. Some of these also come with temperature sensors.

These parts are so cheap and ready made available in every corner of the country, I am tempted to use them in many applications.

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#13
In reply to #12

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 4:50 PM

Good deal.

They were a fairly new product when I looked at them. Let us know what you come up with.

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#17
In reply to #13

Re: Spark Plug - Interference Suppression Resistor

12/21/2013 11:07 PM

kramarat:

In my personal mail this appeared.

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 2:03 PM

kramarat:

These are not that expensive here. However there are many designs and I want to make sure of every specifications of those are manufactured in India by Bosch (MICO BOSCH, Bangalore, India). I think they are only $2 to $5 range here. My assistant had few spare ones so I am planning to test them.


I was interested in making some sensors out of these also and they have excellent insulation of ceramic and two electrodes. They can be directly used as capacitance type sensors. That is why I am looking for some fitted with BNC / SHV / SMA connectors. I think Kistler were manufacturing with pressure sensor inside the spark plug. These can sense the pressure generated during fuel firing. Some of these also come with temperature sensors.

These parts are so cheap and ready made available in every corner of the country, I am tempted to use them in many applications.

(I have removed those pictures I have posted)

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Prof. (Dr.) Shyam, Managing Director for Advanced Sensor Research Organization. Gwalior, MP474020, India. www.asro.in

Dear Prof Shyam,

I am a regular reader of the CR4 forum and I tried to reply in the CR4 but unfortunately I did not succeed.

I am working on the subject of pressure measurement of combustionpressure in IC engines and searched for such sparkplugs (at Kistler), they are very expensive in Europe.

(few thausends of Euro's for one sparkplug and on top of that you need a special input amplifier aswell. )

Do you see cheaper suppliers for these application sparkplugs ? Or do you see other good solutions form my application. I want to measure the realtime combustion proces

In gasoline engines (single cilinder) The shown sparkplug are with size M14 thread, for me the smaller type based on M10 theard would be more welcome.

Do you see more economical suppliers for my need or do you have other good idea's

With kind regards

Leo Pot

LP Consultancy BV

The Netherlands

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#19
In reply to #13

Re: Spark Plug - Interference Suppression Resistor

12/22/2013 10:16 AM

kramarat:

Spark plug with center electrode are just for HV arc pulse firing purpose or ignition trigger which may require only <10mA current.


Those fitted with piezoelectric pressure sensor at center have firing electrode inserted in between body and sensor crystal.


As I have expertise in charge amplifiers, anyone interested in testing bike or car engine or rocket science, Mars mission, I may be able to extend help. If you end up with any question there - you may very well ask me.


I may also procure few sensor spark plugs from Kistler.

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#21
In reply to #19

Re: Spark Plug - Interference Suppression Resistor

12/22/2013 5:51 PM

Thanks for the info.

I don't personally have any need for them at the moment.

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#9
In reply to #6

Re: Spark Plug - Interference Suppression Resistor

12/20/2013 1:53 PM

Fredski:

Don't get depressed. Your skill may be useful in other areas where you know better. Both Lyn and kramarat are excellent as they work very hard in looking at problem and their answers are too the point. I don't know where Lyn is sleeping. Perhaps, he ignored my this posting or may be swimming along with Eligators in those Lakes near his home.

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#11
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Re: Spark Plug - Interference Suppression Resistor

12/20/2013 2:00 PM

I may never recover

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#16
In reply to #11

Re: Spark Plug - Interference Suppression Resistor

12/21/2013 3:26 PM

Don't ya hate it when you try to help somebody out and they crap right on ya....The good professor seems to be a bit stuffy, and I would imagine his arse kissing is quite fickle as well.....

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#18
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Re: Spark Plug - Interference Suppression Resistor

12/22/2013 8:37 AM

???????????????

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#20

Re: Spark Plug - Interference Suppression Resistor

12/22/2013 5:24 PM

I don't think I can add anything.

It should be a simple matter to add the correct connectors to both ends of the co-ax.

Shielded spark plug wire is common but I don't know if the impedance is correct for this application.

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#22
In reply to #20

Re: Spark Plug - Interference Suppression Resistor

12/22/2013 9:50 PM

lyn:

Impedance for which application?

For firing fuel one does not require high current. All one requires is few million electrons and acceleration voltage which is often high enough above 15kV and can be up to 45kV. Remember those gas lighters used for firing LPG based on Piezo Electric Crystals easily ignite LPG. Piezo electric crystals often have large impedance and that is how they can hold the charge.

If we use a transducer of either Piezo Electric Type or Piezo Resistive Type, we need to shield that part separately and a coaxial cable is mounted in the center. In that case a firing electrode is inserted carefully in between the body shield and the transducer.

I thought of using a small duct in the center to transfer pressure for sensing but then drag from walls will affect the pressure wave-front badly. Best way is to have the pressure sensing crystal right at the end of the spark plug. Another problem could be the temperature of the combustion fuel which may destroy the sensor beyond a Curie Temperature.

I have used some Kistler transducer for under water explosion in pipes in which perhaps RDX was the explosive used by the helping defense team. We were scientific team so our aim was to trigger the explosive and synchronously record the pressure pulse and then look at mechanical deformity in the pipes. Here our experiment is with liquid fuel vapors mixed in air detonated by high voltage electric arc spark.

Does any one know the time required for spark to take action? I think this may be of the order of milliseconds, but can we trigger in few microseconds or even in nanoseconds spark?

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#23
In reply to #22

Re: Spark Plug - Interference Suppression Resistor

12/25/2013 3:04 PM
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#24
In reply to #23

Re: Spark Plug - Interference Suppression Resistor

12/25/2013 9:40 PM

lyn:

These are basic thermodynamics we all study in undergraduate classes right from Carnot heat engine. There has been lot changes thereafter to gain high acceleration in race car, aircraft and space vehicle rocket engines.

I am considering the Hydrogen fueled internal combustion engine. Somehow I want to get rid of Hydrocarbons. Perhaps I will like to have a Hydrogen Generator and all related stuff and I want to watch out for the dangers of explosions from Hydrogen leaks as well.

Do you have some idea on which material is the best for highest volume expansion pressure generation that can be used for Rocket propulsion and Cannon firing? I want to shoot small payload of about 1kg (consisting of sensors, battery and data recorder) in the lower atmosphere up to 1km to 10km for atmospheric data monitoring.

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