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Deburring Very Small SS Tubing

01/10/2014 9:19 AM

I AM DEBURRING 5000-8000 PIECES OF SMALL STAINLESS STEEL TUBING PER MONTH USING A VARABLE SPEED MOTOR AND REAMER AND DEBURRING WHEEL. NEED A PIECE OF EQUIPMENT THAT CAN DO ID AND OD AT SAME TIME, IF POSSABLE.

MATERIAL SPECIFICATIONS:

STAINLESS 304

SIZES: .156 OD X .136 ID X 4.5" LENGTH

.206 OD X .186 ID X 4.5" LENGTH

THANKS IN ADVANCE!

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#1

Re: Deburring Very Small SS Tubing

01/10/2014 9:31 AM

Do a search on deburring tumblers or vibratory tumblers. These will make quick work of it.

http://www.royson.com/tumbling-barrels.html

I'm just using this company as an example. I know nothing about them.

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#2
In reply to #1

Re: Deburring Very Small SS Tubing

01/10/2014 9:37 AM

Also look at if there is a way to accomplish this on the original process of making (Cutting) these tubes

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#13
In reply to #1

Re: Deburring Very Small SS Tubing

01/10/2014 11:50 PM

My father, who was a machinist up until his death last year, used these (tumblers) routinely to deburr small parts, including short lengths of tubing and so forth, all to good effect. Economical as well.

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#3

Re: Deburring Very Small SS Tubing

01/10/2014 9:56 AM

TURN OFF CAPS LOCK.

Deburring tool

Machine Deburring Tools - Finishing Supplies - Grainger Industrial ...

Or countersink tool.

These are simple things that you should already know.

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#4
In reply to #3

Re: Deburring Very Small SS Tubing

01/10/2014 9:58 AM

With the quantity, I think he wants to get away from that........ but because of the quality it not that much, he'd be better off hiring a reliable person (unskilled) to do that.

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#5

Re: Deburring Very Small SS Tubing

01/10/2014 10:12 AM

use a tubing cutter and skip deburring entirely

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#6
In reply to #5

Re: Deburring Very Small SS Tubing

01/10/2014 10:16 AM

Tubing cutter still leaves flashing on the inside.

frankly, the op just threw something on the wall here, and is waiting to see what happens.

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#7
In reply to #6

Re: Deburring Very Small SS Tubing

01/10/2014 10:21 AM

poorly phrased questions deserve stark , brief replies. as usual no application was offered

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#17
In reply to #7

Re: Deburring Very Small SS Tubing

01/11/2014 3:42 PM

Tubing-cutters invariably leave flashing, flashing sharp enough to cut fingers if pressed against the skin.

Nothing wrong with the phrasing of the OP's question. The OP is perfectly clear about his/her objective in asking the question - which others here have had no difficulty answering, btw.

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#16
In reply to #5

Re: Deburring Very Small SS Tubing

01/11/2014 9:15 AM

tubing cutters leave a large burr ID

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#18
In reply to #5

Re: Deburring Very Small SS Tubing

01/13/2014 4:00 AM

Cutting wheel will always result in a lip in the ID of the Tube. Also, the tube is of such small diameter, I don't know that such a cutting wheel exists...ie a hand-cutter could result in the tube actually being pinched closed.

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#8

Re: Deburring Very Small SS Tubing

01/10/2014 11:19 AM

I am unsure of what type of finish you need on the tube. But you could rack them in a block as you cut them with all the an open end up. Use a sand blast cabinet to deburr the one end all at once. Take a simular block to turn them over to the other end and deburr that end.

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#9

Re: Deburring Very Small SS Tubing

01/10/2014 2:06 PM

We have many years In designing and providing deburring solutions. Feel free to email me

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#10
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Re: Deburring Very Small SS Tubing

01/10/2014 2:11 PM

no email adresses

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#11
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Re: Deburring Very Small SS Tubing

01/10/2014 2:17 PM

You'll find that email address are not allowed on CR4, they need to personal message you

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#12

Re: Deburring Very Small SS Tubing

01/10/2014 10:44 PM

These guys are excellent! http://www.cryogenicdeflashingsystems.com

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#14

Re: Deburring Very Small SS Tubing

01/11/2014 1:04 AM

Look up the companies that make syringe needles--they routinely work with SS tubing in small bore sizes and have very high standards for the completed products!

--JMM

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#15

Re: Deburring Very Small SS Tubing

01/11/2014 6:11 AM

Brush Research might have some good suggestions. They sponsor a blog here on CR4 featuring lots of flexible honing ideas.

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#19

Re: Deburring Very Small SS Tubing

01/13/2014 8:20 AM

"Inside Outside Tube Deburri...$126.94b2bprofessio...

Check this out.

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#20
In reply to #19

Re: Deburring Very Small SS Tubing

01/13/2014 8:28 AM

I did...the tube sizes are much larger than the OP has listed.

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#21
In reply to #20

Re: Deburring Very Small SS Tubing

01/13/2014 8:38 AM

My comment was directed to JON BERGSTROM, not you.

Unless you are speaking for JON BERGSTROM, I'd prefer that he respond himself.

With quantities of nearly 100,000 per year, it is possible the supplier of the ID/OD reamers can custom grind some tools for him.

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#23
In reply to #21

Re: Deburring Very Small SS Tubing

01/13/2014 8:54 AM

Cranky old Cuss,

Excuse me for breathing...

In any case, as you well know, this is a public conversation. You need to de-burr....

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#25
In reply to #23

Re: Deburring Very Small SS Tubing

01/13/2014 9:25 AM

Rude little twit!

Why are you speaking for the OP?

By the way, neither of us know what the actual requirements are.

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#26
In reply to #25

Re: Deburring Very Small SS Tubing

01/13/2014 9:32 AM

Really?

Aquila musquitas non capit

I'm done for the day,

Cheers.

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#22

Re: Deburring Very Small SS Tubing

01/13/2014 8:53 AM

I'd try using a bandsaw with plenty of lubrication, possibly eliminating the need for deburring altogether.

http://www.thefabricator.com/article/sawing/band-saw-cutting-of-tube-and-pipe--tips-for-blade-selection-and-machine-settings

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#24
In reply to #22

Re: Deburring Very Small SS Tubing

01/13/2014 9:05 AM

At these quantities:

LASER CUTTING MACHINE , LASER CUTTING , LASER TUBE ...
Laser Tube Cutting Machine Automation Working Processes: 1. Automatic Tube Bundle Loading2. Automatic Material Alignment3. Automatic Feeding and Rotation4. Laser Tube Cutting5. Unloading


Laser Cutting Services Customized to Your Application
Precision Laser cutting of complex geometries with close feature-to-feature ...positioning such as small hole or narrow slot arrays with close tolerances. ... This allows Laserage to laser cut cylindrical tubes from 0.0125″ through 6″ diameter. ...steel to flexible soft polymers, our lasers can be programmed to cut a wide ...

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#27
In reply to #24

Re: Deburring Very Small SS Tubing

01/13/2014 9:45 AM

No deburring?

That's the way to go, if he's got the money for a cutter.

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#28
In reply to #27

Re: Deburring Very Small SS Tubing

01/13/2014 10:45 AM

5-8,000 month, there has to be money there.

Sound like a perfect part to buy from outside.

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#29
In reply to #28

Re: Deburring Very Small SS Tubing

01/13/2014 10:51 AM

5-8,000 month, there has to be money there.

Maybe, but don't let the carrot fool you.

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