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Participant

Join Date: Mar 2014
Location: new zealand
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Impeller Balancing

03/27/2014 11:21 PM

Hi I am new to this forum, but hopefully some one can advise me

in the picture attached is an impeller from a castoldi water jet model TD340HC can you tell me if this is how you would expect an impeller to be balanced it consists of 26 pieces of metal

thanks Butch

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#1

Re: impeller balancing

03/27/2014 11:43 PM

No. That looks ridiculous, like a series of ever-increasing overcorrections. Shave them all off and start from scratch, or order a factory-authorized renewal part.

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#2

Re: impeller balancing

03/27/2014 11:50 PM

Wow....never seen anything like that....Looks like a bad casting that was balanced by a guy doing it for the first time.....without guidance....Your impeller might not be uniform causing possible cavitation...

I might expect something like this....but prefer no balancing blocks....

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#12
In reply to #2

Re: impeller balancing

03/28/2014 5:43 AM

Thank you for your reply, the story is deeper than just the balancing,the short version -(happy to tell the long if interested) 2 new Castoldi TD340HC water jets were installed in a new 13mtr commercial fishing boat from new vibration and cavitation was present, Castoldi insist could not be their jet units, spent a year chasing ghosts until I removed the impellers discovered the balancing, impeller blade profiles all different (see photo), and cutlass bearing shaft not central (20 thou inch run out) Castoldi insisted this would not cause the problem and refused to repair, advice from my engineer was to correct blades and shaft alignment. this removed the vibration and reduced the cavitation.

I have since removed the jets and replaced with a different brand problem gone.Guess you are wondering where this is leading - I am in dispute with castoldi they refuse any claim and state what I did (correcting machining) was unnecessary. I am looking for independent opinions if these anomalies would cause vibration / cavitation. not sure if I can post a video but have a clip of the impeller in the lathe.

regards

Butchnz

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#14
In reply to #12

Re: impeller balancing

03/28/2014 8:49 AM

Well I think an expert on impellers could certainly go into more detail about why the profile of the blades needs to be similar....I find it hard to believe the company disputes this after looking at all the evidence....I guess if you keep making noise long enough, and in the right places, you might get some results....I always like to go straight to the top if I'm having a problem with lower level employees, I would call the president of the company, but I would make sure I had all my ducks in a row first, including a chronological timeline of events including documentation, from purchase to decommission...I would also bring a lawyer on board to discuss strategy....

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#15
In reply to #14

Re: impeller balancing

03/28/2014 12:22 PM

I assure you I have been to the top (Castoldi himself) they blame the boat hull and insist their jets are made to the highest standard the machining is within acceptable standards and would have nothing to do with the problem, we are now looking at legal action, I have owned / operated commercial water jets for past 30 years, I am no engineer but I fail to see how such workmanship could be acceptable. any leads to an impeller expert would be appreciated. thanks

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#3

Re: impeller balancing

03/27/2014 11:58 PM

I think weight balancing is required only on rotating part.Rotating shaft has uniform cross section and generally it does not need any kind of weight balancing.If the shaft is too long, then bearing support need in intermittent location to avoid bending of shaft.The attached components on rotating shaft shall be balanced with other parts.If no other part is available in the system, counter weights must be used.An excellent example for weight balancing is crankshaft of a multi cylinder diesel engine. I can remember an experiment conducted during my engineering college days in mechanics of machines lab for balancing weights attached on a hanging rotating shaft (both end of shaft was attached to ball bearings). It was very simple experiment to find the required counter weights and to locate it location on shaft. However, I forgot all those stuff and the documentation also not available with me.

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#5
In reply to #3

Re: impeller balancing

03/28/2014 12:06 AM

Your response is a good example of why anonymous posters should be BANNED!

Your post should be deleted! You should be banned!

Putting aside the fact that it is a piece of crap, have you tried to check the balance?

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#6
In reply to #5

Re: impeller balancing

03/28/2014 12:13 AM

Could you explain the reason or motive behind your comment for better understanding?

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#13
In reply to #6

Re: impeller balancing

03/28/2014 8:32 AM

Your post is totally irrelevant and added nothing to the topic.

You posted anonymously, which is something we don't like. If you're going to say something have the strength and conviction to put your name to it.

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#4

Re: impeller balancing

03/28/2014 12:02 AM

Crude, but effective comes to mind.

The area shown is not in the water flow path. So cavitation is not a problem because of the blocks welded to the cavity. Can't say much for the workmanship, but...........

Cavitation is caused by too much suction for the conditions. This may be caused by numerous issues.

Crude balancing is NOT the issue. Imbalance will manifest itself by vibration, not cavitation.

Need more details. Why do you think cavitation is the problem?

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#8
In reply to #4

Re: impeller balancing

03/28/2014 12:15 AM

If the impeller blades are not uniform, the amount of water being moved will not be balanced...possibly causing cavitation on a blade that is not shaped similar....This might not be noticeable at low speed, but may indeed be a problem at high speed....the number of balancing weights show there was a very difficult problem, much more than just a little more weight on one side....

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#17
In reply to #4

Re: impeller balancing

04/10/2014 10:59 PM

Hi you are correct, I am in dispute with a company (Castoldi) that claim the water jet they sold me is constructed to the highest standard, I have had vibration cavitation issues from new,they blame the hull design etc for the problems. Until I removed the impellers (two units) and discovered the balancing job, blades all different profile and thickness among other issues. They still insist all with in acceptable tolerances, I do not believe this and looking for other opinions. I have a series of photos and video of the impeller in a lathe if you wish to see and comment further.

thanks

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#7

Re: impeller balancing

03/28/2014 12:15 AM

Looks like a Butcher job (pun intended).

There certainly is better ways doing it. Looks like whoever did it was lucky to get it to a point where it was balanced.

Welding layers come to mind without the metal knobs. Or if you want to use defined block weights gluing them in place might be an option.
Finding out why it was imbalanced would prove interesting.

Last thing said, if it is balanced now and working you might want to leave it so!

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#9

Re: impeller balancing

03/28/2014 12:32 AM

I have assumed that cavitation is the issue.

It usually is with jet drives.

Excuse me if poor workmanship is you issue. If so, that's a piece of crap.

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#10
In reply to #9

Re: impeller balancing

03/28/2014 12:43 AM

If the boat is at speed, the impeller blade out of shape may be pushing more water than the others , or less than the others, this would cause suction in the under performing channel adjacent to the over performing channel...possibly leading to cavitation...

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#11
In reply to #10

Re: impeller balancing

03/28/2014 12:50 AM

If you say so, I've never owned a jet boat. I'm a prop snob.

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#16

Re: Impeller Balancing

04/02/2014 1:17 AM

This type of thing never seen before. Better to get it renewed.

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