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Pump Motor On A Generator

05/13/2014 12:45 PM

Question: Can I damage my motor from voltage drop?
I am hooking up a 5kw generator to a submersible well pump for temporary emergency use. It's a rural location that has frequent power outages. The gennie has an LR-20 twist-lok socket that I will use for manual connection. (Complete disconnect from grid before you warn me.)
The pump is a single phase 230v 1 hp. Rated current is 9.8a, LRA is either 34 or 49, depending on if it's a 2 or 3 wire.(I'm not onsite and don't recall for sure, but I think it's 3 wire). I'm not sure, but have been told that the well is 135 ft deep. I don't know if that's the location of the pump or distance to water level. Normally the system is pressurized to 40 - 50psi.
Normal operation should be no problem, but I'm concerned that the LRA is momentarily too high for the system. Best case, it will just trip the breaker and not start. Worse case the voltage drops and the pump motor suffers damage. I could lower the start pressure to help keep the LRA down, but I doubt that will help that much. The pump still has a hundred feet or so of water column to start moving when it starts.
So far the plan is to hook it up, cross my fingers and do a smoke test!

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#1

Re: Pump motor on a generator

05/13/2014 12:51 PM

"This is surprising. A request for friendly, hopeful quick response from someone who is admittedly too lazy to do their own web search, much less actually going out and getting a survey or even a legal property description. You're making a joke, right? Normally I ignore such inept types of post, but considering the harassment I got from you and some of your cronies a few days ago, I just couldn't resist.

For the benefit of others who are considering posting in this(or any) technology sharing forums. Consider this the wrong way of asking for help and expect to get, at best, some helpful advise on how to post a request for help. At worst, sarcastic replies because you are not experienced, but wanting help. First, thoroughly describe your situation, including all variables and details that might help readers know exactly what you are asking. Before posting, make your best attempt to find the answer yourself. "What is a capacitor" is an irresponsible question. Google is your friend and 9 times out of 10 can answer your question without subjecting hundreds of people to that question because you are too lazy to look for yourself."

Tips for Posting on CR4:

  • Look for answers before you post. Search CR4 or use a search engine to see if you can find the answer to your question. Couldn't resist, in light of your recent "contribution" to my post.
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#2
In reply to #1

Re: Pump motor on a generator

05/13/2014 1:23 PM

Actually, I did quite a bit of searching before posting. If you have any constructive criticisms on my searching techniques, I'm all ears. Otherwise, I'm open to your offer to ignore each other's post.

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#4
In reply to #2

Re: Pump motor on a generator

05/13/2014 1:57 PM

Although you don't say, can we assume it's centrifugal pump?

Can your generator supply 50 AMPs at 230V, peak?

Is there a check valve? If yes, where?

More information will yield a better answer from those willing to do the work.

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#6
In reply to #4

Re: Pump motor on a generator

05/13/2014 3:22 PM

I don't know what kind the pump is. These are the specs as listed on the plate aboveground,

aermotor series s DC:1F04S12gpm 1hp 230v 3w(?)

part # 02225

specs are in this document, but I can't tell if it is defined as centrigual or not. It's a fairly common submersible 4" pump (4" refers to the size well casing it will fit into, I think.) http://aermotor.com/pdf/PN280.pdf

The generator is this one, or another one of similar specs:

Devilbiss Powerback GT5250

It's not wired for 50 amps. Rewiring it to higher specs than it was designed is beyond my skills, and I'm not sure I'd want to try without some expert advice. But most designs are engineered with a fairly generous margin of error(thanks to hordes of greedy lawyers.). I could probably bypass the 20 amp breaker with a larger one, but I'm hesitant to risk having to replace the pump by doing something that I am overly optimistic on the success of. (My wife tends to make humiliating remarks when I do that! "So, tell me again how much money we saved by doing it yourself.") Maybe a sloblo or something like that that ignores momentary current spikes.

I'm pretty sure there is a check valve, probably near ground level. This system is a hundred miles away, When I get back there next month, I'll see if I can get more details.

Those are good examples of the questions I didn't even think of. Thanks.

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#7
In reply to #6

Re: Pump motor on a generator

05/13/2014 3:43 PM

You'll be fine. It is a centrifugal pump. You should never approach LRA when starting a centrifugal pump.

You have already found the operator's manual.

I don't see any problems, if the wire is 10 awg or larger.

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#3

Re: Pump motor on a generator

05/13/2014 1:33 PM

Why don't you tell us what you think....that way we can answer without disagreeing with you, thereby remaining on topic....

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#5

Re: Pump motor on a generator

05/13/2014 2:51 PM

Can one damage a pump motor from a voltage drop?

I presume that anything is possible but I'd like to know how one stops such a motor. On second thought, if the voltage drop is so high that insulation overheats and ignites then a voltage drop could damage a motor. One might also have a problem if the low voltage does not allow a centrifugal switch to remove starter windings. This could be a problem scenario

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#8

Re: Pump motor on a generator

05/13/2014 4:49 PM

The volt drop will be in the cable. The fuse or breaker is there to protect the cable. If the cable is correctly sized and correctly protected, then there will be no damage to either the cable or the motor in which case the expression <...smoke test...> is not applicable.

Were the motor to start with the rotor jammed by a blunt stick or some other inanimate object, then one would like to see an overload device in circuit so as to disconnect the motor without damage to the cable and without operating the fuse/breaker.

Correct selection of both fuse/breaker and the overload device is a subject called "co-ordination".

It is not possible to <...lower the start pressure...> as for a centrifugal pump, the start pressure is zero.

The applicable national wiring standard will give full protocols for cable sizing and protection. In the UK, for example, one would apply British Standard 7671 as has been mentioned in this forum on countless occasions previously <sigh>.

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#9

Re: Pump Motor On A Generator

05/14/2014 12:38 AM

If pump is manual start open the valve slightly while starting it and gradually open it and check the current by a clamp-on meter.

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#10
In reply to #9

Re: Pump Motor On A Generator

05/14/2014 7:04 AM

I have one of those, but the transient spike is too fast for an analog meter to read. A digital logger would, though. Wish I had one of those, yeah.

Once I start it once, I won't need any further testing. If it works, it works.

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#11
In reply to #10

Re: Pump Motor On A Generator

05/14/2014 8:53 AM

Well connect the damned thing up and see what happens.

Let us know the outcome, we all need a good laugh.

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#13
In reply to #11

Re: Pump Motor On A Generator

05/14/2014 9:13 AM

It's at another location. Hopefully I'll be there in a couple weeks. Will report.

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#15
In reply to #10

Re: Pump Motor On A Generator

05/14/2014 10:03 AM

While starting select higher range in meter,once started select normal range.In pressure gauges accuracy is high at mid point in range (pointer vertical)

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#16
In reply to #10

Re: Pump Motor On A Generator

05/14/2014 4:13 PM

If that transient spike is the start current, the motor is coming up to rpm and switching to run windings...the current reading at that point should equal the rated run current. Check generator voltage at output- should equal motor voltage rating, if it's lower at the end of extension cord under load, get a heavier or shorter cord. A digital logger to record start current would be handy to check bearing condition given the voltage doesn't drop when the generator rpm gets pulled down by the load.

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#17
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Re: Pump Motor On A Generator

05/14/2014 4:26 PM

There is no transient spike. There is no current reading.

OP is asking if there will be any problems starting a 1HP 230v 3 phase submersible pump, 135 feet down hole, with a 5 Kw generator.

The extension cord is moot.

In looking at the specs. 10 awg wire is sufficient for that distance. Wire size, so far, is the only unknown.

OP can correct me, if I'm wrong. (Being wrong is a condition with which I am intimately familiar )

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#18
In reply to #17

Re: Pump Motor On A Generator

05/14/2014 5:29 PM

Oh-guess I misread, just sitting here a dialysis, bored. I wouldn't think the 745 watts (1hp) would be a problem, but the 3phase might, since most 5kw homeowner gensets are single phase. Sounds like there is going to be a problem.

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#19
In reply to #18

Re: Pump Motor On A Generator

05/14/2014 5:35 PM

No, maybe not....reread and he says 230v1ph, not sure 2 or 3 wire. shouldn't be a problem unless he gets between hot leg and ground when he's checking voltage at pump end of cord under load.

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#20
In reply to #18

Re: Pump Motor On A Generator

05/14/2014 5:48 PM

OK, sorry to hear about dialysis, that can't be any fun.

I've got a minute, too. Just waiting to cancel a car reservation for a trip that got canceled. I'm having a tumor chopped out of my face instead. (Nothing worse than two old farts comparing their ailments)

The generator the OP is using is 120/240 V. It is a temporary set-up so he is going to use the 240 V twist lock connector on the genset.

Devilbiss Powerback GT5250

Good luck.

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#21
In reply to #20

Re: Pump Motor On A Generator

05/14/2014 6:27 PM

I agree, just looked it up and found complaints about 'alternator'...doesn't bode well for a pump expecting 60hz 230vac.

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#22
In reply to #21

Re: Pump Motor On A Generator

05/14/2014 6:41 PM

Oh well. Worst case it doesn't work. It was a freebie. I have another older similar gennie, a Coleman Powermate leftover from my Y2K bunker.

I invested a couple hundred in an LP conversion, but if I retire this gennie, I'll upgrade to a 7kw and use the LP kit if it's compatible.

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#23
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Re: Pump Motor On A Generator

05/14/2014 7:45 PM

Difference between 2-4-6 pole ac gensets running at 1200,1800,3600 RPM making 60 hz ac and 'alternator' style gensets, is output waveform and frequency, I've had trouble with them running some motors and most electronics...i.e old analog type power supplies.

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#12
In reply to #9

Re: Pump Motor On A Generator

05/14/2014 9:04 AM

If the cable is smouldering, wouldn't that damage the clamp-on meter?

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#14
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Re: Pump Motor On A Generator

05/14/2014 9:18 AM

Only if the technician runs when they see smoke.

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#24

Re: Pump Motor On A Generator

05/14/2014 9:31 PM

OK, just to clarify some tracks that went a bit off base.

That SPECIFIC pump / motor is 230V 1 phase 60Hz, and it is "3 wire". That means that the motor requires a specific "control box" that is made for it, which goes above ground. The control box will have the starting capacitor and a potential relay in it for that single phase capacitor start motor. (Side note, if you do NOT have that control box, you cannot start this pump.)

The motor FLA is shown as being 9.7A, LRA is 41.2A. Motor RUNNING voltage drop cannot exceed 10%, very typical for ESP motors (ESP = Electric Submersible Pump), but there is NO mention of caring about voltage drop on starting. All they really care about is that the motor gets to speed, as defined by the current dropping from LRA to normal, in under 10 seconds.

The generator is rated at 5250W continuous, 6500W (6.5kW) "surge capacity". When that motor is in a Locked Rotor (starting) condition, the WATTS seen by that generator will be somewhere between 1.8 and 2.8kW (41.2A x 230V, but with a .2 to .3 PF). That generator will NOT have any problem or issue handling that, the motor will not be getting a voltage drop, this is not really a big deal at all.

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#25
In reply to #24

Re: Pump Motor On A Generator

05/14/2014 9:37 PM

Thanks. OP will have to take it from here.

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