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Galvanic Corrosion

02/17/2015 5:13 AM

Dears ,

I have a pressure transmitter which needs to be connected to the process pipe through stainless steel impulse line , on the process pipe the weldolet material is carbon steel , and then Stainless steel connector will be connected to the weldolet to take the impulse line to the transmitter , i am afraid to have galvanic corrosion due to the dissimilar materials ( carbon steel and stainless steel ) , how can i prevent corrosion to happen in this case ? , the tapping point is 1/2"

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#1

Re: Galvanic Corrosion

02/17/2015 12:43 PM

What is in the pipe, Mildred?

Surely you have access to local standards and instrument hook-up drawings for similar equipment?

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#2
In reply to #1

Re: Galvanic Corrosion

02/17/2015 1:04 PM

Chilled water in the pipe , I have the hook-up but the point i am asking about is not mentioned there , hope you can help .

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#3
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Re: Galvanic Corrosion

02/17/2015 3:10 PM

You could always ask the individual who approved the hook-up drawing. Personally, I wouldn't worry about it.

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#4

Re: Galvanic Corrosion

02/17/2015 11:04 PM

don't worry , you should not expect galvanic corrosion

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#5

Re: Galvanic Corrosion

02/18/2015 12:00 AM

No problem.

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#6

Re: Galvanic Corrosion

02/18/2015 10:21 AM

I am a controls engineer, but the company I work for builds ss manifolds for process skids and use a lot of ss transmitters. We use a di-electric union if we go to copper, but I've never seen one for ss to carbon steel, never had a customer require one, and certainly have never installed one for ss to carbon steel. So, this does not say it is not necessary, but does imply that one may not be necessary here. Google dielectric union for ss to carbon steel and see what you can find. I couldn't find one.

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#7
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Re: Galvanic Corrosion

02/18/2015 1:04 PM

Galvanic corrosion requires DISSIMILAR metals, one to supply ions one to receive ions.

Stainless and high-carbon steel are not dissimilar enough for there to be a concern, You will see more corrosion from the water interacting with the high-carbon than from the stainless steel reacting with the high-carbon. I would wager that the STAINLESS will corrode from the water before it reacts with the high-carbon.

Now if you were mixing aluminum and copper wiring in the same circuit, THEN I'd be screaming my fool head off. Aluminum and copper are VERY dissimilar, and they do not 'play nice together' at all. If you were building a steel structure for a salt-water environment, THEN I'd be hollering for the inclusion of 'sacrificial anodes' to protect the steel. (Sacrificial anodes WORK by galvanic corrosion, the anode 'rots away' while the 'protected' metal gets a shiny(ish) new layer added to it.)

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#8

Re: Galvanic Corrosion

02/18/2015 3:14 PM

Galvanic corrosion potential for most stainless steels against carbon steel is in the range of 0.3-0.4 V. This is considered to be likely to corrode the weldolet. That potential is probably calculated at standard conditions, probably considerably warmer than your chilled water loop (meaning that you should experience a lower rate of corrosion).

Usually, chilled water loops contain treament additives that should inhibit the corrosion reaction by shutting down the anode (clogs the anode to the extent that no further ion transport is possible). The potential of such an anode will become polarized to a more cathodic potential at that point. In chilled water loops, it is not unusual to find corrosion rates lower than 0.1 mil/yr (0.0025 mm/yr).

The current path between galvanic pairs is through the metal. Therefore, if you use an insulating thread sealant (as Teflon) the current path is also minimized, but only if the threads do not cut through the teflon during installation. Keep moisture off the outside surface of the threaded joint, as this can be a major source of uncontrolled corrosion in threaded fittings.

The general experience thus far has been that this is never more than a minimal problem. If still concerned, you have the option to install an isolating union, as others suggested.

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