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Anonymous Poster #1

Line Monitoring for Digital Output

03/15/2015 5:13 AM

Hi,

How line monitoring can be implemented for a digital output (PLC/DCS/ESD) which is providing output to field device (solenoid valve) through an interposing relay.

Regards,
Vimal

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#1

Re: Line monitoring for Digital output

03/15/2015 12:45 PM

Eh? Go again?

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#2

Re: Line Monitoring for Digital Output

03/15/2015 6:38 PM

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#3

Re: Line Monitoring for Digital Output

03/15/2015 10:26 PM

There are redundant DO's for this SIL 2 safety app. One sourcing, one sinking.

The solenoid is the load:

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#4

Re: Line Monitoring for Digital Output

03/16/2015 9:24 AM

A simple high-impedance indication light paralleling the load devices (interposing relay coil & solenoid) would give adequate visual verification for both.

If you need details on voltage level installing high impedance digital or analog voltage meters in parallel to the load devices (interposing relay coil & solenoid) will give visual indication.

If you need current monitoring installation of a metering shunt or current monitor relay in series with the signal to each device will work.

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#5

Re: Line Monitoring for Digital Output

03/17/2015 12:09 PM

It needs to be decoded from digital to analog discrete i/o. You need discrete output module or you may choose solenoid valve which features off/on led status.- thats the safest. I/o Wiring of field instruments could sometimes fail and deliver wrong inputs. The same would happen if you got the signal from the controller. The safest is direct on field instrument 1step proces.

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#6

Re: Line Monitoring for Digital Output

03/17/2015 12:13 PM

It all depends on what you mean by "line monitoring". If you want a gadget like a pilot light, connect it in parallel with your solenoid.

If you want statistical data or trending data, buy a HMI software package like what you will find at www.Indusoft.com and monitor the PLC. You get 40 hours of trial and error time before the demo license shuts down.

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#7

Re: Line Monitoring for Digital Output

03/24/2015 11:03 AM

Install a 110VAC light parallel to the energized solenoid, since this will not be energized except when the interposing (definite purpose contactor) relay is closed. I presume you will use a N.O. interposing relay, since this would cut down on 110 VAC power usage. If this is a critical application where you need to see the active solenoid itself on screen, then you should parallel the solenoid voltage with a suitable bridge circuit (convert to some DC voltage), then to ADC input (analog-digital converter) and then the digital version of the signal is back into the PLC/HMI. Just remember that the "more moving parts" you insert into the picture the more that can go wrong, go wrong, go wrong.....

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